Headset was wrong sized bearings. Was also missing a rubber component apparently. I was looking at that as well. Scary stuff not knowing about internal rust. Did not think to do that mallet trick. Will make a note to do so before we send it in for re doing the decals. Painter has the option to chemical dip the frame for anti-rust and LBS suggested spraying local evaporust into the tubes for the time being. DT decal is indeed truncated, LBS guy said likely moved during installation and the guy didnt bother to correct it. Luckily the painter seems to be good with decals as well. I feel like a kid at Christmas waiting for Santa for this weekends ride