Originally Posted by
francophile
+1, came here to say the same only to scroll down and see Top beat me to it. That does seem awful abrupt. I normally try to run about an inch more slack in mine to arch about a half an inch above the binder, if not a little more. Tubes prefer gentle arches over taught runs.
@
SurferRosa thanks for the link. I needed something like that for my personal bikes. I buy this for all my lower-mid quality flips, it handles all shifting and brakes and actually works with the tighter-tolerance cable-end Simplex shift levers. Under $10 to cable an entire bike and never seen failure like OP is posting.
https://www.amazon.com/gp/product/B00L8NDVD6/
I bet when I was applying the brake to check tension it pushed into the edge of the lug.
I'm going to redo it, when I get the cable off, I'll post a snap of the inside, but it's just coiled steel, nothing to amazing.