Carbon Fiber Bikes - the material science
#51
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Salsa had a steel frame in the early-mid-2010's called the El Mariachi and it had a persistent problem with cracks at a really hard bend in the chain stays. This was not an unusual problem for that generation across the industry and newer hardtail frame designs from everyone since mid-2010's have a drive side yoke made of plate.
Their mid-late-2010's carbon suspension bikes have been developing cracks in the seat stay link.
Both of them are impossible to repair. The steel one because any repair would be weaker in the same high strain location that killed it originally and the suspension piece because it was right by a pivot and no way to make an overwrap that would not interfere with the suspension action
Their mid-late-2010's carbon suspension bikes have been developing cracks in the seat stay link.
Both of them are impossible to repair. The steel one because any repair would be weaker in the same high strain location that killed it originally and the suspension piece because it was right by a pivot and no way to make an overwrap that would not interfere with the suspension action
#52
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You have forgotten the Columbus XCR and Reynolds 931 and 921 stainless steels and before them the Reynolds 953 was dwarfing them in terms of tensile strenght exceeding 2000mpa . You can prevent rust in a classic steel by spraying rustol or antirust primer in the head tube seat tube as well as inside the bottom bracket. When a carbon frame breaks it is hardly repairable unless you know specialist but is very espensive , otherwise it becomes a disposable worthless product. Whereas with a steel, aluminium frame and titanium frame you can always have it rebrazed or rewelded.
As far as I'm aware, because of the heat-treating, aluminum frames are not repairable in the same way as steel or ti. The advantage of aluminum is that you can toss it in the recycling bin - LOL.
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#53
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I am getting my Daccordi Fly aluminium frame repaired through a framebuilder who repairs aluminium frames since a very long time. I will post a photo of the repair once it is done.
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Hmmm...interesting. I learned something new today.
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#55
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#56
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It was some custom 6000 series aluminum but I don't remember anything else about that.
#57
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"Kung Fu triple butted chromoly" in the 2nd generation
That wasn't the problem. They had an extreme crimp in a high strain area to do a short wheelbase with big clearance. If you compare it to a Timberjack (its aluminum replacement) or a current Karate Monkey (steel, also QBP) you can see how the plate yoke and 1x and Boost now obviates the problem
pic from mtbr user "frito_mosquito"
That wasn't the problem. They had an extreme crimp in a high strain area to do a short wheelbase with big clearance. If you compare it to a Timberjack (its aluminum replacement) or a current Karate Monkey (steel, also QBP) you can see how the plate yoke and 1x and Boost now obviates the problem
pic from mtbr user "frito_mosquito"
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You have forgotten the Columbus XCR and Reynolds 931 and 921 stainless steels and before them the Reynolds 953 was dwarfing them in terms of tensile strenght exceeding 2000mpa . You can prevent rust in a classic steel by spraying rustol or antirust primer in the head tube seat tube as well as inside the bottom bracket. When a carbon frame breaks it is hardly repairable unless you know specialist but is very espensive , otherwise it becomes a disposable worthless product. Whereas with a steel, aluminium frame and titanium frame you can always have it rebrazed or rewelded.
The idea that you can just take a metal frame and replace tube’s easily and for a reasonable cost is a complete myth. It quickly becomes more cost effective just to purchase a new frame. Especially when dealing with TIG welded or aluminum. As for replacing tubes in a stainless frame good luck with that process.
In another post you were in the process of repairing a aluminum frame. The welds need to ground flush tube replaced and frame needs to be heat treated afterwards it would be cheaper and easier just to buy a new frame.
Lastly, if you don’t want to repair your carbon frame yourself, there are numerous carbon repair businesses. In fact, probably easier to find than a steel repair.
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Steel forks for both. One did crack but that was the fault of the combined poor decisions of three people, myself, the builder and the plater. Lesson - mind your metallurgy, especially on the better steels. Short summary - I chose a minimalist investment cast fork crown with no scallops thinking 531 steel. Builder found some sweet Columbus SL blades. We decided to have the fork nickle plated and shot blasted to look good with the brushed ti frame. Plater never mentioned that the required heat treat after nickle plating high strength steel cost an additional $60. Not knowing, we didn't pay and the fork never saw the heat treat. 8000 miles later, both blades cracked just below the crown, one for 2/3rds of the circumference, the other for 1/3. The builder took the fork to a metallurgy professor who specialized in metal forensics. Word back - hydrogen embrittlement. The heat treat is to drive out those hydrogen atoms (that fit in the grain structure of the steel like gravel in the mortar of your brick house.
But once the fork was replaced with good ol' Reynolds 531, a deeply scalloped crown and good ol' paint (me being a little superstitious - I've lost on the fork game once and paid dearly) all with both these forks and frames has been excellent.
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You have forgotten the Columbus XCR and Reynolds 931 and 921 stainless steels and before them the Reynolds 953 was dwarfing them in terms of tensile strenght exceeding 2000mpa . You can prevent rust in a classic steel by spraying rustol or antirust primer in the head tube seat tube as well as inside the bottom bracket. When a carbon frame breaks it is hardly repairable unless you know specialist but is very espensive , otherwise it becomes a disposable worthless product. Whereas with a steel, aluminium frame and titanium frame you can always have it rebrazed or rewelded.
Please correct them.
Carbon is cheaper and quicker to repair than steel, by far.
#61
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#62
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Someone with a welder at home can probably do just about as good a job on repairing their steel or aluminum bike as that home carbon repair kit.
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#63
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You obviously did not read post #42 clearly showing how to repair carbon frames. Best part is you can do it yourself in the comfort of your own home.
The idea that you can just take a metal frame and replace tube’s easily and for a reasonable cost is a complete myth. It quickly becomes more cost effective just to purchase a new frame. Especially when dealing with TIG welded or aluminum. As for replacing tubes in a stainless frame good luck with that process.
In another post you were in the process of repairing a aluminum frame. The welds need to ground flush tube replaced and frame needs to be heat treated afterwards it would be cheaper and easier just to buy a new frame.
Lastly, if you don’t want to repair your carbon frame yourself, there are numerous carbon repair businesses. In fact, probably easier to find than a steel repair.
The idea that you can just take a metal frame and replace tube’s easily and for a reasonable cost is a complete myth. It quickly becomes more cost effective just to purchase a new frame. Especially when dealing with TIG welded or aluminum. As for replacing tubes in a stainless frame good luck with that process.
In another post you were in the process of repairing a aluminum frame. The welds need to ground flush tube replaced and frame needs to be heat treated afterwards it would be cheaper and easier just to buy a new frame.
Lastly, if you don’t want to repair your carbon frame yourself, there are numerous carbon repair businesses. In fact, probably easier to find than a steel repair.
#64
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Repair of any frame - regardless of material - requires a specialist (as you have already acknowledged about titanium). CF frame repair people are out there. A guy I ride with occasionally had his BMC Teammachine damaged in a crash on a group ride. He was able to get it repaired by a local specialist.
As far as I'm aware, because of the heat-treating, aluminum frames are not repairable in the same way as steel or ti. The advantage of aluminum is that you can toss it in the recycling bin - LOL.
…I want you to know I’ve been a welder my whole working career. I’m now a welding instructor at a major steel company.
If we’re talking about TIG welding a piece of steel or aluminum tubing that has broken because of stress, there’s no way of seeing the fatigue damage to the crystalline molecular structure of the metal. It can be the prettiest weld ever put in, but more than likely the area around the weld is much weaker that it was new.
For this reason I say it is always, 100% of the time a terrible idea to weld a broken frame.
If we’re talking about TIG welding a piece of steel or aluminum tubing that has broken because of stress, there’s no way of seeing the fatigue damage to the crystalline molecular structure of the metal. It can be the prettiest weld ever put in, but more than likely the area around the weld is much weaker that it was new.
For this reason I say it is always, 100% of the time a terrible idea to weld a broken frame.
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#65
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#66
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"Kung Fu triple butted chromoly" in the 2nd generation
That wasn't the problem. They had an extreme crimp in a high strain area to do a short wheelbase with big clearance. If you compare it to a Timberjack (its aluminum replacement) or a current Karate Monkey (steel, also QBP) you can see how the plate yoke and 1x and Boost now obviates the problem
pic from mtbr user "frito_mosquito"
That wasn't the problem. They had an extreme crimp in a high strain area to do a short wheelbase with big clearance. If you compare it to a Timberjack (its aluminum replacement) or a current Karate Monkey (steel, also QBP) you can see how the plate yoke and 1x and Boost now obviates the problem
pic from mtbr user "frito_mosquito"
#67
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I am sorry but I find it ridiculous to think that no one in the entire country of France---which has significant aeronautic industry---does carbon fiber repair. France is not in the Dark Ages any more.
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You can mail your frame to these guys ... https://www.cyclingfactory.be/ .... there might be shops in France but I am not going to search on your behalf. The fact is, you can get your bike fixed.
Ever hear about that minor bike race, the Tour de France? I have to think France might have some bike-oriented industry.
By the way, for me to ship a bike to say, Calfee, the best-known US CF frame fixer .... it is a Lot farther than Paris to Limburg, Belgium.
Ever hear about that minor bike race, the Tour de France? I have to think France might have some bike-oriented industry.
By the way, for me to ship a bike to say, Calfee, the best-known US CF frame fixer .... it is a Lot farther than Paris to Limburg, Belgium.
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A carbon tube repair would be less than the paint job to repair a steel tube replacement. I've only had one fixed but have considered buying a carbon frame where the idiot in the shop crushed to top tube and I did get a quote for that replacement, so, I am pretty confident in my statement
When the one steel frame that broke on me could not be fixed in Los Angeles, I learned my lesson. The idea that anyone with a torch can repair 531 is hogwash.
When the one steel frame that broke on me could not be fixed in Los Angeles, I learned my lesson. The idea that anyone with a torch can repair 531 is hogwash.
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Look I don’t mean to insult anyone here … I am just asking for Honesty.
Honestly … Al doesn’t need to be heat-treated? Then why does every Al manufacturer heat-treat? What is a “temporary” repair? One that lasts until it breaks again a hundred miles down the road?
Steel is easy to weld … if you have a welder …. And are really pretty good with it. Modern bike frames are pretty thin-walled, as others have mentioned. Welding is a skill, and whiel you might be able to weld a couple reinforcing plates onto the frame of your pick-up truck, but good luck with a tube thinner than a tin can. Also, you might want to build a frame jig, because if the tubes twist a little as they shrink after heating ….. .
CF? Yes, I can do home repairs with Carbon Fiber, and it really is about as easy as wood-working. Much easier than metalwork. Does that mean that it is easy? Heck, no. The edges have to mate perfectly, or you have to fill in gaps with layers of cloth, and you have to make sure the cloth is completely impregnated with epoxy …. Even if there are several layers of cloth. And again, if the frame twists as it dries …. Or if the person didn’t line up everything perfectly … then the frame will be out of line. Or, the frame will look fixed but still be weak …. Or the repair will be sloppy and heavy and ugly ……..
CF is indeed and by far the easiest material to repair at home … but repairing a broken bike frame is never going to be that easy … unless to fix it with money.
Honestly … Al doesn’t need to be heat-treated? Then why does every Al manufacturer heat-treat? What is a “temporary” repair? One that lasts until it breaks again a hundred miles down the road?
Steel is easy to weld … if you have a welder …. And are really pretty good with it. Modern bike frames are pretty thin-walled, as others have mentioned. Welding is a skill, and whiel you might be able to weld a couple reinforcing plates onto the frame of your pick-up truck, but good luck with a tube thinner than a tin can. Also, you might want to build a frame jig, because if the tubes twist a little as they shrink after heating ….. .
CF? Yes, I can do home repairs with Carbon Fiber, and it really is about as easy as wood-working. Much easier than metalwork. Does that mean that it is easy? Heck, no. The edges have to mate perfectly, or you have to fill in gaps with layers of cloth, and you have to make sure the cloth is completely impregnated with epoxy …. Even if there are several layers of cloth. And again, if the frame twists as it dries …. Or if the person didn’t line up everything perfectly … then the frame will be out of line. Or, the frame will look fixed but still be weak …. Or the repair will be sloppy and heavy and ugly ……..
CF is indeed and by far the easiest material to repair at home … but repairing a broken bike frame is never going to be that easy … unless to fix it with money.
#71
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You can mail your frame to these guys ... https://www.cyclingfactory.be/ .... there might be shops in France but I am not going to search on your behalf. The fact is, you can get your bike fixed.
Ever hear about that minor bike race, the Tour de France? I have to think France might have some bike-oriented industry.
By the way, for me to ship a bike to say, Calfee, the best-known US CF frame fixer .... it is a Lot farther than Paris to Limburg, Belgium.
Ever hear about that minor bike race, the Tour de France? I have to think France might have some bike-oriented industry.
By the way, for me to ship a bike to say, Calfee, the best-known US CF frame fixer .... it is a Lot farther than Paris to Limburg, Belgium.
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There is only one who does carbon frame repairs if you check this list French framebuilders of today and he is the only one it is Cycles Notar , the rest don't, they only manufacture for the vast majority steel , titanium and for some carbon and bamboo frames.
When a carbon frame breaks it is hardly repairable unless you know specialist but is very espensive
You then changed to....we can't fix carbon in France. I forget his name but there is carbon yacht builder in Brittany who also repairs carbon. So, there is at least one.
Expensive is subjective, but I would not consider $325 to repair a tube on a $3-4000 frame to be expensive compared to replacing a tube on a $3-4000 steel frame and then repainting it. Turnaround on a carbon repair is 1-2 weeks. Check how long a tube replacement and repaint would be on a steel frame.
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There is only one who does carbon frame repairs if you check this list French framebuilders of today and he is the only one it is Cycles Notar , the rest don't, they only manufacture for the vast majority steel , titanium and for some carbon and bamboo frames.
Carbon repair in France is definitely a thing though, as you might reasonably expect with many thousands of carbon bikes sold there. First Google result:-
https://www.sportscarbone.com/en/reparation.php
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In Any Case ....... No bike frame material is superior to any other. Each has characteristics, and each rider should choose the material which has the characteristics meeting the need sof that rider.
State of Mind is a "characteristic" in a way ... if I rider really feels that only a steel frame is the "right" frame, then that rider should ride a steel frame simply for that feeling.
However, trying to tell everyone that your way is better for everyone ... is one of the stupidest Stupid Human Tricks ... and one of the most common. Of course, no one here would fall into that trap ......
State of Mind is a "characteristic" in a way ... if I rider really feels that only a steel frame is the "right" frame, then that rider should ride a steel frame simply for that feeling.
However, trying to tell everyone that your way is better for everyone ... is one of the stupidest Stupid Human Tricks ... and one of the most common. Of course, no one here would fall into that trap ......
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