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Oops. Stripped the threads on my derailleur hanger

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Oops. Stripped the threads on my derailleur hanger

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Old 03-15-12, 02:24 AM
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NiceLegs
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Oops. Stripped the threads on my derailleur hanger

So. I don't have a replaceable hanger for my derailleur. I did manage to strip the threads though. How can I fix this
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Old 03-15-12, 05:43 AM
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Not the end of the world. There are lots of options, here are 5 of them listed in the order that I consider from best/practical to least desirable.

Option 1: There is an insert called a "dropout saver" that will slide into the stripped hole in the hanger that has a flange on one end and internal threads that the derailleur threads into. The flange keep the insert from pulling through the hanger and the derailleur keeps it all snug. https://www.loosescrews.com/index.cgi...d=407071221192

Option 2: Find a shop who has or order online a helicoil kit with the proper outside diameter and internal threads.

Option 3: Have a welder/brazer or frame builder add metal to the stripped hanger and then have it retapped to accept a derailleur.

Option 4: Buy a claw type replacement hanger that uses the dropout to hold it in place but has a hole to thread a rear derailleur into.

Option 5: Replace your derailleur with one that has the claw type hanger integrated into it. These tend to be rather low quality units.

-j

Last edited by Zef; 03-15-12 at 05:48 AM.
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Old 03-15-12, 06:13 AM
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Greenfieldja laid out all your options.

Of those the best is to use a helicoil insert. Since the tools required cost about $60.00, your cheapest option is to let a decent shop do this for you.

The second best is a nut type insert, which you can insert yourself. The two drawbacks of the nuts are that they require a larger hole to be drilled into the hanger than a Helicoil would, and that the flange of the nut is in the back where there's already minimal clearance to the chain.

Note that you can use a Helicoil now, while still having the option of the nut later, but not the other way around.

All the other options are for more desperate situations and I'd pass on them for now.
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Old 03-15-12, 11:08 AM
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The dropout saver insets just need a wrench to hold the hex on it's flange,
while you tighten the derailleur mounting bolt.
As FB suggests, tapered hand reamer will remove additional metal
to get a very good fit ..
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Old 03-15-12, 11:19 AM
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Originally Posted by fietsbob
The dropout saver insets just need a wrench to hold the hex on it's flange,
while you tighten the derailleur mounting bolt.
As FB suggests, tapered hand reamer will remove additional metal
to get a very good fit ..
I agree I don't understand where the $60 worth of tools comes from for that LooseScrews insert.
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Old 03-15-12, 11:36 AM
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Originally Posted by Bianchigirll
I agree I don't understand where the $60 worth of tools comes from for that LooseScrews insert.
No, FB is saying that the tools used to properly drill/tap/insert a Helicoil insert cost around 60 dollars to get it done right. I have made-do with not much more than a colbalt drill and a cheap tap but that isn't the best way to install a Helicoil.
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Old 03-15-12, 12:31 PM
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Helicoil needs a oversize thread cutting tap, and a insertion tool
to screw in the diamond shaped spring steel coil ..
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Old 03-15-12, 02:51 PM
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Originally Posted by fietsbob
Helicoil needs a oversize thread cutting tap, and a insertion tool
to screw in the diamond shaped spring steel coil ..
Which is available as a kit from Helicoil. Now it's been some time since I bought a Helicoil kit, but I don't think I paid $60 for it.......probably half that amount.
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Old 03-15-12, 04:24 PM
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Originally Posted by Bianchigirll
I agree I don't understand where the $60 worth of tools comes from for that LooseScrews insert.
The $60.00 figure is for the helicoil special tap and inserting tool, not for the nut style insert which needs only a drill, reamer, or rat-tail file. The price is based on the commercial quality version, but I checked and they now offer an economy kit for $40.00 or so. it's a lower quality tap and plastic insertion tool but plenty good enough for the number of time it'll get used.

The trend to breakaway replaceable hangers, will eventually make this type of repair obsolete, unfortunately some of those replacement hangers cost $25.00 or more (at least it's cheaper than a frame).
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Old 03-15-12, 06:15 PM
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Wow. You guys are awesome. Now I just need to make it happen. Thanks for the expert advice.
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