Idea for a wax specific bike chain.
#26
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The interval between wax cycles may be related to either temperature or to chain preparation.
When I wax (or re-wax) my chain I first ultrasonically clean the chain in hot (80°C) soapy water, followed by hot mineral spirits, then hot denatured alcohol. Then I wax at 93°C.
My experience is that the measured / monitored temperature of the wax bath immediately drops (as-expected) once the "cool" chain is immersed. I then wait for the measured / monitored bath temperature to restore to 93°C before removing and hanging the chain to cool / harden.
The biggest detriment to extended intervals is water. If I get caught in the rain, then I swap to the spare and wax the next batch when required.
The rear cassette cog count mandates an increasingly more narrow chain as the count increases. Ensure the fattest possible chain is selected, appropriate to the rear cassette.
How many speeds on the rear cassette and which model number chain is being used?
When I wax (or re-wax) my chain I first ultrasonically clean the chain in hot (80°C) soapy water, followed by hot mineral spirits, then hot denatured alcohol. Then I wax at 93°C.
My experience is that the measured / monitored temperature of the wax bath immediately drops (as-expected) once the "cool" chain is immersed. I then wait for the measured / monitored bath temperature to restore to 93°C before removing and hanging the chain to cool / harden.
The biggest detriment to extended intervals is water. If I get caught in the rain, then I swap to the spare and wax the next batch when required.
The rear cassette cog count mandates an increasingly more narrow chain as the count increases. Ensure the fattest possible chain is selected, appropriate to the rear cassette.
How many speeds on the rear cassette and which model number chain is being used?
That's interesting that you are putting mineral spirits and denatured alcohol into the ultrasonic tank. Do you put these liquids into a secondary container?
#27
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There are three jars that I use when cleaning chains, that are each dunked into the clean hot water ultrasonic bath, one w/ fresh soapy water, one jar w/ mineral spirits and one w/ denatured alcohol.
A PC-1090 chain is rated at 10-speeds. It may have better long-term service to instead use a 9-speed chain.
A PC-1090 chain is rated at 10-speeds. It may have better long-term service to instead use a 9-speed chain.
#28
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The Park Tool CC-2 Chain Checker has been working well for me. The measurements provided by the tool correlate well to manual measurements made w/ a long steel rule.
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There are three jars that I use when cleaning chains, that are each dunked into the clean hot water ultrasonic bath, one w/ fresh soapy water, one jar w/ mineral spirits and one w/ denatured alcohol.
A PC-1090 chain is rated at 10-speeds. It may have better long-term service to instead use a 9-speed chain.
A PC-1090 chain is rated at 10-speeds. It may have better long-term service to instead use a 9-speed chain.
i believe I have the correct chain that is for 9 speeds. I will double check.
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The Park Tool CC-2 Chain Checker has been working well for me. The measurements provided by the tool correlate well to manual measurements made w/ a long steel rule.
#31
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I think you’ll need to sketch a picture for those of us who don’t understand how you are going to avoid metal on metal as being the primary mechanism for transferring force. Any place you have metal on ptfe will be quiet for 1 mile or it won’t be capable of transmitting sufficient force.
As for the outer chain plates they would be slightly hollowed where they articulate with the inner link. In the hollow part is where hard Wax or a longer lasting material could be imbedded.
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So yeah, one person expressing a brief reservation about chain durability (that I share) , does little to quell my personal enthusiasm. I certainly don’t need the endorsements of cynical skeptics whose authority has not been established. I’m quite secure in the product knowledge that I have already gained, so sure - you telling me my idea sucks because the technology has existed forever - sorry this just doesn’t resonate for me.
Very few solid lubricants have the required adhesive and cohesive properties which enable them to create an effective lubricating layer with low friction coefficients and sufficient lifetime. Jan C.J. Bart, et.al, Biolubricants, 2013
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Having a place in the chain to hang on to a chunk of lube won't help in the slightest, because the whole deal with a dry lube is that it doesn't wet. In other words, it won't get from where it is to where you want it by itself. It actually seems like a great place for the chain to collect debris, to my mind.
Except if you're on ten speed, where you'll want an eleven speed chain, in fact... At least as far as Shimano is concerned, not sure about the other brands.
The internal width is the same, but because it's slimmer overall, that meant the normal stamped bushes in the inner plates weren't going to cut it. So Shimano went back to a proper separate bushing like earlier chains, except split in half like the stamped bushings. Anyway, because part of the width isn't lost to the radius inherent in a stamping, there's more bearing surface in the 11s chains than the 10s ones.
The internal width is the same, but because it's slimmer overall, that meant the normal stamped bushes in the inner plates weren't going to cut it. So Shimano went back to a proper separate bushing like earlier chains, except split in half like the stamped bushings. Anyway, because part of the width isn't lost to the radius inherent in a stamping, there's more bearing surface in the 11s chains than the 10s ones.
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@masi61 @Hoopdriver @AnkleWork I think what you are looking for is something we see in saw chain like Stihl Oilomatic chains.
https://m.stihlusa.com/products/tech...ihl-oilomatic/
Not exactly the same application, higher speed, smaller rollers, tighter bends, bigger loads.
I think that having lubrication channels built in to the link profile is entirely plausible, but in the context of waxing, the amount of extra lubrication it would provide would be negligible as far as extending the time between wax applications
https://m.stihlusa.com/products/tech...ihl-oilomatic/
Not exactly the same application, higher speed, smaller rollers, tighter bends, bigger loads.
I think that having lubrication channels built in to the link profile is entirely plausible, but in the context of waxing, the amount of extra lubrication it would provide would be negligible as far as extending the time between wax applications
#37
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Rohloff's Lubramatic device, was putting a little oil on your chain with a small tank and a plunger slowly dripping a little on the chain
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I'm fine with using oil on chains but if I was going to use plastic on wear surfaces it would be UHMWPE (ultra high molecular weight polyethylene). It has a very slick surface like teflon but orders of magnitude more durable for wear applications than PTFE or any other teflon. If you look at canning machinery or pretty much any automated machinery where items are being moved, the material they use for the guides is UHMWPE. Not sure how this would hold up in comparison to steel but I'm sure it would last a lot longer than PTFE.
Of course there is also the issue of making the parts for your chain. PTFE, UHMW, and most other high wear plastics can't be molded to precise dimensions meaning you would need to machine the bits, which would likely end up making your chain too expensive to sell.
Of course there is also the issue of making the parts for your chain. PTFE, UHMW, and most other high wear plastics can't be molded to precise dimensions meaning you would need to machine the bits, which would likely end up making your chain too expensive to sell.
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Motorcycles use chains that are mostly self-lubing. They have o-rings between the inner and outer plates to keep the grease in - a google picture search will show how this works. These chains are typically good for 10-20 K miles. The only lubing these chains require is on the outside of the rollers, to slow down the wear occurring at the interface between the chain's rollers and the teeth on the cogs.
However, these chains don't bend sideways, so they would only work on single speed bikes, not on derailer bikes. Also, the o-rings introduce friction, not a big deal on motorcycles but probably not a good idea in the bicycle world where people pay a lot of money to have ceramic bearings and larger jockey wheels, in the hope of reducing friction.
The idea of using plastic bushings is probably not realistic, given the forces involved. When the chain is running at an angle (so most of the time on derailer bikes) only one side of the chain is transmitting power. The force where the pin meets the side plate is going to be very considerable, especially with the very narrow chains used with 10-12 speed cassettes.
However, these chains don't bend sideways, so they would only work on single speed bikes, not on derailer bikes. Also, the o-rings introduce friction, not a big deal on motorcycles but probably not a good idea in the bicycle world where people pay a lot of money to have ceramic bearings and larger jockey wheels, in the hope of reducing friction.
The idea of using plastic bushings is probably not realistic, given the forces involved. When the chain is running at an angle (so most of the time on derailer bikes) only one side of the chain is transmitting power. The force where the pin meets the side plate is going to be very considerable, especially with the very narrow chains used with 10-12 speed cassettes.
#40
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I'm fine with using oil on chains but if I was going to use plastic on wear surfaces it would be UHMWPE (ultra high molecular weight polyethylene). It has a very slick surface like teflon but orders of magnitude more durable for wear applications than PTFE or any other teflon. If you look at canning machinery or pretty much any automated machinery where items are being moved, the material they use for the guides is UHMWPE. Not sure how this would hold up in comparison to steel but I'm sure it would last a lot longer than PTFE.
Of course there is also the issue of making the parts for your chain. PTFE, UHMW, and most other high wear plastics can't be molded to precise dimensions meaning you would need to machine the bits, which would likely end up making your chain too expensive to sell.
Of course there is also the issue of making the parts for your chain. PTFE, UHMW, and most other high wear plastics can't be molded to precise dimensions meaning you would need to machine the bits, which would likely end up making your chain too expensive to sell.
#41
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Motorcycles use chains that are mostly self-lubing. They have o-rings between the inner and outer plates to keep the grease in - a google picture search will show how this works. These chains are typically good for 10-20 K miles. The only lubing these chains require is on the outside of the rollers, to slow down the wear occurring at the interface between the chain's rollers and the teeth on the cogs.
However, these chains don't bend sideways, so they would only work on single speed bikes, not on derailer bikes. Also, the o-rings introduce friction, not a big deal on motorcycles but probably not a good idea in the bicycle world where people pay a lot of money to have ceramic bearings and larger jockey wheels, in the hope of reducing friction.
The idea of using plastic bushings is probably not realistic, given the forces involved. When the chain is running at an angle (so most of the time on derailer bikes) only one side of the chain is transmitting power. The force where the pin meets the side plate is going to be very considerable, especially with the very narrow chains used with 10-12 speed cassettes.
However, these chains don't bend sideways, so they would only work on single speed bikes, not on derailer bikes. Also, the o-rings introduce friction, not a big deal on motorcycles but probably not a good idea in the bicycle world where people pay a lot of money to have ceramic bearings and larger jockey wheels, in the hope of reducing friction.
The idea of using plastic bushings is probably not realistic, given the forces involved. When the chain is running at an angle (so most of the time on derailer bikes) only one side of the chain is transmitting power. The force where the pin meets the side plate is going to be very considerable, especially with the very narrow chains used with 10-12 speed cassettes.
The interface where the pin meets the side plate on a 10-12 speed multi speed bike does not have to be compromised in order to incorporate the little friction bushings (UHMWPE as the previous poster had referred to). I know I’m being a bit unrealistic and I wouldn’t personally go forward to try to implement this type of design change, but I’m just saying - there is room for better multi speed chains that are quieter, lower friction, require less lube and that might even have a longer life.
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Instead of using paraffin wax, which is pretty well worthless as a long term lubricant as it has no thixotropic properties., why not use a wax that is designed for chains, like the Putoline one. It has enough lanolin and Molybdenum disulphide to provide a couple thousand km of trouble free use, because it'll flow under pressure. Yes it's dark because of the moly, but if you want long chain life with low maintenance then you'll need to compromise.
O-ring chains would suck on a bike, most lower powered road motorbikes don't have them because they suck too much power. The side plates are pressed enough to compress the O-rings and this creates a heap of friction. If maintenance was that bigger issue shaft drive would be more popular.
O-ring chains would suck on a bike, most lower powered road motorbikes don't have them because they suck too much power. The side plates are pressed enough to compress the O-rings and this creates a heap of friction. If maintenance was that bigger issue shaft drive would be more popular.
#43
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Instead of using paraffin wax, which is pretty well worthless as a long term lubricant as it has no thixotropic properties., why not use a wax that is designed for chains, like the Putoline one. It has enough lanolin and Molybdenum disulphide to provide a couple thousand km of trouble free use, because it'll flow under pressure. Yes it's dark because of the moly, but if you want long chain life with low maintenance then you'll need to compromise.
O-ring chains would suck on a bike, most lower powered road motorbikes don't have them because they suck too much power. The side plates are pressed enough to compress the O-rings and this creates a heap of friction. If maintenance was that bigger issue shaft drive would be more popular.
O-ring chains would suck on a bike, most lower powered road motorbikes don't have them because they suck too much power. The side plates are pressed enough to compress the O-rings and this creates a heap of friction. If maintenance was that bigger issue shaft drive would be more popular.
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Riding a bike means regularly lubing the chain, pumping air into the tires and fixing flats.
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Again wax is NOT a lubricant. All you get is a chain that is clean to the touch, and wears out quickly. Using Mobil 1 oil, my park chain wear tool says I should now change the chain on my trike. It has over 8000 miles on it.
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Recumbents normally get higher mileage from a chain because there are 2 to 3 times more links in it. Each link runs across a sprocket/chainring far less than on an upright bike. I,too, find chain wear on my trike to be slight. I get about 3,000 miles per chain on my upright bikes so your 8,000 makes sense.
#47
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My chains have been lubricated with that wax and they are clean and quiet. If there was insufficient lubrication, then audible noise would exist, it doesn't.
#48
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That doesn't comport w/ the Molton Speed Wax FAQ
My chains have been lubricated with that wax and they are clean and quiet. If there was insufficient lubrication, then audible noise would exist, it doesn't.
My chains have been lubricated with that wax and they are clean and quiet. If there was insufficient lubrication, then audible noise would exist, it doesn't.
Going to to try some inexpensive 9-speed FSA chains (got a 3 pack for like $15) and a titanium nitride plated side plate cut-out ultralight KMC chain I also was going to try.
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If I had to re wax my chains every 300-400 miles I'd changing lubes... Generally on tour with the Putoline it'll go to around 1000km before the chain starts making a noise on the sprockets, at which point I'll put a little bit of whatever chain lube I can get locally.If it's wet it might need some lube before that. But it's literally only putting a thin film on to stop friction between the rollers and sprockets. The links are still visibly full of lube. I'll service the chain when I get home, longest interval so far is 2700km.
I use an electric frying pan I got from a thrift store, it's much quicker to heat than a crock pot and easier to manipulate the chain in as it's wider. Temperature control is better too. They usually come with a lid, so it gets stored on the shelf ready to go. I thread a piece of old gear cable through the end of the chain and the quick links. Down here in Antarctica I need to heat the chains with a heat gun to help the excess drain though, the workshop is unheated so the chains cools down real quick...
I use an electric frying pan I got from a thrift store, it's much quicker to heat than a crock pot and easier to manipulate the chain in as it's wider. Temperature control is better too. They usually come with a lid, so it gets stored on the shelf ready to go. I thread a piece of old gear cable through the end of the chain and the quick links. Down here in Antarctica I need to heat the chains with a heat gun to help the excess drain though, the workshop is unheated so the chains cools down real quick...
#50
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The Molton Wax web site shows this information on YBN Ni-PTFE low-friction chain coatings that may be of-interest to the OP.