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Re building a wheel, but my spokes are too long.

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Old 01-22-19, 06:51 PM
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Cooperondersma
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Re building a wheel, but my spokes are too long.

I am trying to teach myself wheel building and I was practicing on an old wheel I have. I took the wheel apart and put it back together but the spokes were too long, I tried again following the directions on Sheldon brown carefully but the spokes are still too long. The front wheel of the bike is a 36 spoke 3 cross wheel. The rear wheel is 36 spokes and I think it is 3 cross but I may be wrong. When I tried to lace it 4 cross the spokes were much too short. Any ideas?

the wheel is a weinmann 519 36 hole 26in, the bike is a 1999 specialized hard rock FS
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Old 01-22-19, 07:15 PM
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Did you get the spokes mixed up?
Front spokes are the same length.
Rear DS will be 1-2 mm shorter than the NDS spoke.
Front will be about 2mm longer than rear DS.
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Old 01-22-19, 07:23 PM
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Are you sure of the cross pattern? Kind of sounds like try #1 was really a 2 cross and try #2 was a 4 cross. Andy
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Old 01-22-19, 08:16 PM
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Bill Kapaun
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Originally Posted by Andrew R Stewart
Are you sure of the cross pattern? Kind of sounds like try #1 was really a 2 cross and try #2 was a 4 cross. Andy
+1
Off by 1 cross will result in the spoke being "ABOUT" 7mm too short/long.
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Old 01-23-19, 08:07 AM
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I'm betting that only half of the spokes are too long.

It's fairly common to get the cross pattern right on both sides but to have the two sides off by one spoke hole. When that happens you'll get a pattern going around the rim of 2 long spokes followed by 2 short spokes. Don't ask me how I know, but I've seen it happen more than just once. If that's the case, you'll have to unlace and redo at lease one of the flanges.

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Old 01-23-19, 08:16 AM
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Cooperondersma
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Originally Posted by Bill Kapaun
Did you get the spokes mixed up?
Front spokes are the same length.
Rear DS will be 1-2 mm shorter than the NDS spoke.
Front will be about 2mm longer than rear DS.
I made sure to keep the DS and non DS separate, thought that this was the problem the sorts time so the second time I am sure they were separate
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Old 01-23-19, 08:23 AM
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Originally Posted by Retro Grouch
I'm betting that only half of the spokes are too long.

It's fairly common to get the cross pattern right on both sides but to have the two sides off by one spoke hole. When that happens you'll get a pattern going around the rim of 2 long spokes followed by 2 short spokes. Don't ask me how I know, but I've seen it happen more than just once. If that's the case, you'll have to unlace and redo at lease one of the flanges.

"Good judgement comes from experience and experience comes from bad judgement." Mark Twain. one of my favorite Missourians.
This seemed like a likely reason, but all of the spokes are the same amount too long. If I want to tighten the spokes to a good tension all the spokes poke around 3mm out of the end of the nipple.
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Old 01-23-19, 08:57 AM
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Originally Posted by Cooperondersma


This seemed like a likely reason, but all of the spokes are the same amount too long. If I want to tighten the spokes to a good tension all the spokes poke around 3mm out of the end of the nipple.
I suspect that you may be off on the count or you may have made a mistake in the second round of spokes and placed that spoke out of place. Take the wheel apart and start over. I would suggest you follow the link in this article to Eric Hjertberg's old Bicycling magazine article. I've used it to build since it was publish and the instructions are clearer than Sheldon Browns...similar but clearer. You can ignore the first article about component selection as it is dated. But the other 3 articles are very good and have clear instructions.
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Old 01-23-19, 09:39 AM
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I have done the second flange spokes off by 1 hole thing more times then I should admit. I would have suggested this earlier but no mention of their being pairs of long and short spokes was made, or how long or short the spokes seemed to be. In hind sight and with more data this, one spoke hole off on second flange, seems to be the likely issue. Andy
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Old 01-23-19, 10:30 AM
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Originally Posted by Andrew R Stewart
I have done the second flange spokes off by 1 hole thing more times then I should admit. I would have suggested this earlier but no mention of their being pairs of long and short spokes was made, or how long or short the spokes seemed to be. In hind sight and with more data this, one spoke hole off on second flange, seems to be the likely issue. Andy
I re-built the wheel again and now I see the two long spokes then two short spokes, what exactly do I have to do to fix it?
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Old 01-23-19, 10:56 AM
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Originally Posted by Cooperondersma


I re-built the wheel again and now I see the two long spokes then two short spokes, what exactly do I have to do to fix it?
I tried moving all the spokes on the drive side to the right one hole on the hub then put them in the same holes on the rim. I still see the two long and two short spokes.
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Old 01-23-19, 11:10 AM
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Originally Posted by Retro Grouch
I'm betting that only half of the spokes are too long.

It's fairly common to get the cross pattern right on both sides but to have the two sides off by one spoke hole. When that happens you'll get a pattern going around the rim of 2 long spokes followed by 2 short spokes. Don't ask me how I know, but I've seen it happen more than just once. If that's the case, you'll have to unlace and redo at lease one of the flanges.

"Good judgement comes from experience and experience comes from bad judgement." Mark Twain. one of my favorite Missourians.
+++++ me too.
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Old 01-23-19, 11:15 AM
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Originally Posted by Cooperondersma


I tried moving all the spokes on the drive side to the right one hole on the hub then put them in the same holes on the rim. I still see the two long and two short spokes.
Remove all but the first 9 spokes (following Sheldon's process); redo the next 9 making sure that the go into the correct holes. with just the 18 spokes, you can twist the hub relative to the rim to make the hub be centered, and verify that all the spokes are in the correct holes in the rim. Add the 1st of the 3rd nine, and check everything for lining up, then continue if good, back up and fix if not.
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Old 01-23-19, 11:23 AM
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The way I deal with this is to take apart one side, one flange's spokes. I place the wheel with the remaining laced side down, flat on my lap and work bench edge. I place the valve hole at my lap. Looking at the spoke to the right, counter clockwise, to the hole I note which way is radiates around the flange. (It "should" radiate counter clockwise as to keep the valve hole access as open as possible). I then look at the rim's next valve hole, second from the valve hole (the first has that initial spoke you looked at), and running parallel to that first spoke track which hole on the second (yet to have spokes at this point) flange matches up. remember a couple of things, the rim has, say, 36 holes. The hub also has 36 holes but distributed between two flanges. The two flanges have their holes off set from each other so when you look across the two flanges you see a near flange hole then a far flange hole then a near flange's hole and again the far flange's hole... So the hole at the rim that is one to the counter clockwise direction from the first spoke's will also be one, off set on the near flange, hole counter clockwise to that first spoke's hole on the far flange. I call this first spoke on the second flange the reference spoke. getting this spoke in the correct hub and rim holes sets up the rest of that flange's spokes. That far flange's first spoke and this near flange's first/reference spoke will run nearly parallel with each other. Sometimes I'll drop the reference spoke through it's hub hole and have it parallel to the hub barrel/axle and see which two holes it lines up with on the already laced far flange just to make sure of my understanding on the off setness of flange holes.

Once this reference spoke is determined then one can decide on whether the second flange's spokes will mirror the far flanges pattern WRT spoke heads in or out. But that's a different topic Andy
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Old 01-23-19, 02:44 PM
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Just built my first wheel

Originally Posted by Cooperondersma
I am trying to teach myself wheel building and I was practicing on an old wheel I have. I took the wheel apart and put it back together but the spokes were too long, I tried again following the directions on Sheldon brown carefully but the spokes are still too long. The front wheel of the bike is a 36 spoke 3 cross wheel. The rear wheel is 36 spokes and I think it is 3 cross but I may be wrong. When I tried to lace it 4 cross the spokes were much too short. Any ideas?

the wheel is a weinmann 519 36 hole 26in, the bike is a 1999 specialized hard rock FS
i used Roger Musson’s ebook to guide me thru the process. It worked very well for me. if you wish you can purchase on line for around $15.00. The title of the book is Professional Guide to Wheelbuilding, A Complete Reference For Cyclist.
There is also a You Tube video showing him lacing a wheel.
Well worth the money for me.

Good of luck on your wheel building journey.
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Old 01-24-19, 07:42 AM
  #16  
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Originally Posted by cyccommute
I suspect that you may be off on the count or you may have made a mistake in the second round of spokes and placed that spoke out of place. Take the wheel apart and start over. I would suggest you follow the link in this article to Eric Hjertberg's old Bicycling magazine article. I've used it to build since it was publish and the instructions are clearer than Sheldon Browns...similar but clearer. You can ignore the first article about component selection as it is dated. But the other 3 articles are very good and have clear instructions.
Yep. Did this last week on the first of a new set of wheels, but in my case I was off one spoke hole on the third round. Easy enough to fix once I saw the issue. Having built hundreds of wheels as an amateur, I generally don't make this mistake; however things happen when you don't pay sufficient attention. I did not make the mistake on the second wheel.

Good luck
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