Go Back  Bike Forums > Bike Forums > Bicycle Mechanics
Reload this Page >

best way to cut an Al steertube?

Search
Notices
Bicycle Mechanics Broken bottom bracket? Tacoed wheel? If you're having problems with your bicycle, or just need help fixing a flat, drop in here for the latest on bicycle mechanics & bicycle maintenance.

best way to cut an Al steertube?

Thread Tools
 
Search this Thread
 
Old 07-07-10, 10:08 AM
  #1  
benajah
One legged rider
Thread Starter
 
Join Date: Jul 2008
Location: Moraga, CA
Posts: 1,390

Bikes: Kuota Kharma, Surly LHT, CAAD9, Bianchi fg/ss

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time in 1 Post
best way to cut an Al steertube?

Getting a new fork and wondering if there is a special tool to use, plumbers pipe cutters, hack saw?
Thanks
benajah is offline  
Old 07-07-10, 10:12 AM
  #2  
operator
cab horn
 
Join Date: Jun 2004
Location: Toronto
Posts: 28,353

Bikes: 1987 Bianchi Campione

Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 42 Post(s)
Likes: 0
Liked 26 Times in 19 Posts
You can use plumbers pipe cutters. In the shop we just use a hacksaw with a park tool saw guide and cutting oil. Use a sharp blade.

Measure once, cut twice
operator is offline  
Old 07-07-10, 10:25 AM
  #3  
benajah
One legged rider
Thread Starter
 
Join Date: Jul 2008
Location: Moraga, CA
Posts: 1,390

Bikes: Kuota Kharma, Surly LHT, CAAD9, Bianchi fg/ss

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time in 1 Post
Thanks.
benajah is offline  
Old 07-07-10, 10:36 AM
  #4  
BCRider
Senior Member
 
BCRider's Avatar
 
Join Date: Mar 2008
Location: The 'Wack, BC, Canada
Posts: 5,556

Bikes: Norco (2), Miyata, Canondale, Soma, Redline

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 44 Post(s)
Liked 45 Times in 35 Posts
Wrapping a piece of masking, duct or other less flexible tape around the tube so the end matches the first part will also provide a nice square cut line. Or wrap a 4 inch piece of printer paper around the tube so the edge lines up and mark the cut with a pencil line.

Any of these will give you a nice square end. After sawing with a hacksaw file or sand off the burrs to give a smooth end.
BCRider is offline  
Old 07-07-10, 10:45 AM
  #5  
benajah
One legged rider
Thread Starter
 
Join Date: Jul 2008
Location: Moraga, CA
Posts: 1,390

Bikes: Kuota Kharma, Surly LHT, CAAD9, Bianchi fg/ss

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time in 1 Post
Originally Posted by BCRider
Wrapping a piece of masking, duct or other less flexible tape around the tube so the end matches the first part will also provide a nice square cut line. Or wrap a 4 inch piece of printer paper around the tube so the edge lines up and mark the cut with a pencil line.

Any of these will give you a nice square end. After sawing with a hacksaw file or sand off the burrs to give a smooth end.
Good idea. It's funny. I have built probably 30 bikes and have only cut a steertube myself once, like 10 years ago. I also screwed up putting the expansion nut in the tube because I didn't have the special tool.
benajah is offline  
Old 07-07-10, 12:53 PM
  #6  
HillRider
Senior Member
 
Join Date: Aug 2005
Location: Pittsburgh, PA
Posts: 33,656

Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!

Mentioned: 39 Post(s)
Tagged: 0 Thread(s)
Quoted: 2026 Post(s)
Likes: 0
Liked 1,096 Times in 742 Posts
Some thoughts:

Cut the steerer long enough the first time to require a couple of spacers, say 15 or 20 mm worth, ABOVE the stem. That will give you some room to adjust the height after you've ridden the bike a bit. As they say, "you can't cut it longer".

Also, when you do make your final cut, leave the steerer long enough to require a 5 mm spacer above the stem to get the needed adjustment gap. That serves two purposes:

1. It assures the stem is fully supported by the steerer. That's more important with a carbon steerer but useful with Al or Cr-Mo steerers too.

2. It makes cutting the steerer exactly square less critical since the top of the spacer is the surface the top cap presses against.
HillRider is offline  
Old 07-07-10, 12:59 PM
  #7  
jsharr
You Know!? For Kids!
 
jsharr's Avatar
 
Join Date: Apr 2005
Location: Just NW of Richardson Bike Mart
Posts: 6,165

Bikes: '05 Trek 1200 / '90 Trek 8000 / '? Falcon Europa

Mentioned: 11 Post(s)
Tagged: 0 Thread(s)
Quoted: 38 Post(s)
Liked 25 Times in 20 Posts
One can also use a metal hose clamp as a saw guide.

https://www.vernk.com/images/Angelfir...gHoseClamp.jpg

Not a fork in the picture, but you get the idea.
__________________
Are you a registered member? Why not? Click here to register. It's free and only takes 27 seconds! Help out the forums, abide by our community guidelines.
Originally Posted by colorider
Phobias are for irrational fears. Fear of junk ripping badgers is perfectly rational. Those things are nasty.
jsharr is offline  
Old 07-07-10, 02:25 PM
  #8  
davidad
Senior Member
 
Join Date: Feb 2009
Posts: 6,660
Mentioned: 16 Post(s)
Tagged: 0 Thread(s)
Quoted: 582 Post(s)
Liked 171 Times in 138 Posts
I used a tubing cutter on a friend's bike. Worked fine.
davidad is offline  
Old 07-07-10, 02:38 PM
  #9  
Booger1
Senior Member
 
Join Date: Sep 2007
Location: Gaseous Cloud around Uranus
Posts: 3,741
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 38 Post(s)
Likes: 0
Liked 11 Times in 7 Posts
"Measure once, cut twice"

I'm not sure I'd follow that part....

Last edited by Booger1; 07-07-10 at 02:45 PM.
Booger1 is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Road Fan
Bicycle Mechanics
27
07-29-19 05:45 PM
timo888
Bicycle Mechanics
22
12-08-18 11:29 AM
Andrew R Stewart
Framebuilders
6
10-06-15 04:23 AM
Pukeskywalker
Bicycle Mechanics
12
11-20-14 09:09 AM
MightyLegnano
Bicycle Mechanics
16
09-08-12 06:12 AM

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.