Disk Brakes
#51
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Do bigger brakes give more stopping power? No. Stopping power is determined by the coefficient of friction of the pads (which doesn't take pad area into consideration).
Do bigger brakes give any performance advantage over smaller brakes? Yes, eg, better heat dissipation. (Heat the number 1 enemy of any brake system)
https://www.cquence.net/blog/big-bra...-do-they-work/
Do bigger brakes give more "modulation"? Not necessarily.
"Modulation" depends on 2 things:
1. the mechanical property of the brake system
2. the human hand, which is a trained behavior
You can give the exact brake system to 2 different riders, and each will invariably describe that the brake system feels different to them. This is because of the human factor; some people like it soft and gentle, some like it hard and abrupt, when it comes to braking. It's some they learn and have mentally adapt their fingers to do. It's a muscle memory thing. But in general, the bigger the disc rotor, the better the modulation will feel to the rider. But of course bigger rotors also have their own issues, like warping, and contamination.
Do bigger brakes give any performance advantage over smaller brakes? Yes, eg, better heat dissipation. (Heat the number 1 enemy of any brake system)
https://www.cquence.net/blog/big-bra...-do-they-work/
Do bigger brakes give more "modulation"? Not necessarily.
"Modulation" depends on 2 things:
1. the mechanical property of the brake system
2. the human hand, which is a trained behavior
You can give the exact brake system to 2 different riders, and each will invariably describe that the brake system feels different to them. This is because of the human factor; some people like it soft and gentle, some like it hard and abrupt, when it comes to braking. It's some they learn and have mentally adapt their fingers to do. It's a muscle memory thing. But in general, the bigger the disc rotor, the better the modulation will feel to the rider. But of course bigger rotors also have their own issues, like warping, and contamination.
#52
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Here is what I meant: as long as it is impossible to pull the lever all the way to the handle bar, I think you can develop the same amount of force on the brakes whether the pads are very close to the rims (so don’t need to pull the lever very far), or the pads are just a bit further away (and hence you have to pull the lever is a bit further).
I’m willing to be corrected if I’m wrong...But even if that’s the case, I don’t think there is any advantage in having so little brake lever travel.
I’m willing to be corrected if I’m wrong...But even if that’s the case, I don’t think there is any advantage in having so little brake lever travel.
Secondly, a long lever pull means that more cable has to move and the cable stretches more. It’s a smaller effect but it’s still significant enough to make the brakes feel mushy.
And, again, these effects can easily be demonstrated with a hub mounted mechanical disc. Move the pads away from the rotor and the braking ability suffers significantly. And it does so with far less distance from the rotor.
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#53
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There are two things you aren’t taking into account. First, as the lever moves toward the bar, the angle of the leverage lessens. If you start braking when the lever is at a low angle, the leverage that can be developed is less.
Secondly, a long lever pull means that more cable has to move and the cable stretches more. It’s a smaller effect but it’s still significant enough to make the brakes feel mushy.
And, again, these effects can easily be demonstrated with a hub mounted mechanical disc. Move the pads away from the rotor and the braking ability suffers significantly. And it does so with far less distance from the rotor.
Secondly, a long lever pull means that more cable has to move and the cable stretches more. It’s a smaller effect but it’s still significant enough to make the brakes feel mushy.
And, again, these effects can easily be demonstrated with a hub mounted mechanical disc. Move the pads away from the rotor and the braking ability suffers significantly. And it does so with far less distance from the rotor.
Your points make sense, but please tell me what you think of the following - I am genuinely curious:
1) I would think that the 'leverage' effect is pretty slight...In fact, maybe it's just my hands, but I feel like I can generate more force when the lever is drawn a bit closer to the bar.
2) I would also suspect that having even an additional cm or two of cable, which is a small % of the total cable run for even a front brake, would also be a relatively minor effect.
The reason I wonder about these issues: I generally feel like I have better control of my rim brakes, and just as much total braking power, when there is a room for more 'lever pull' before they fully lock down on the rims...In other words, I set them up to draw a bit closer to the bar at full force.
Thanks again.
Last edited by Koyote; 05-12-20 at 09:38 AM.
#54
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Can we *PLEASE* go back to drum brakes and be done with these silly modern day miracles? I’m tired of cool new stuff and having choices.
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This is one strange difference in people. I've been quite impressed lately by the control and modulation I get from my hydraulic disc brakes. Takes a bit of fiddling to get the one finger position setup properly but once that's done I'd wager the four piston hydraulic brakes I have on my fatbike are the most precise brake system I've ever ridden. I can do manuals with them, which hasn't ever been possible on any rim brake system or even mechanic disc brakes.
I have experienced hydraulic brakes that are digital...the opposite of good modulation...with exactly the on/off quality you describe.
While that might be true the end result could end up being pretty darn bad in general. Steel rims are difficult to manufacture to the complex shapes aluminum rims are extruded to and the resulting rims would likely be less stiff than aluminum rims in all directions especially if one tried to get close to aluminum rim weights. Also I'm not sure steel rim walls would manage without flexing in such a system.
As to making the rims, there are all kinds of complex shapes extruded from steel. It would be trivial to make a steel rim in exactly the same shapes are aluminum rims. You mistaken about the properties of steel. Steel isn’t a flexible material. It’s 3 times stiffer than aluminum. Steel rims have been made in the past and a steel rim is the opposite of flexible. A steel rim doesn’t need the same shapes as aluminum because it is inherently stiffer. It wouldn’t need to be double walled to resist bending. A steel rim at the same weight at an aluminum one would be stiffer and stronger.
I’m not advocating steel rims, however. This is just a thought experiment.
No it's not. Rotor truing is far easier and far less stressful than truing a properly tensioned and properly sealed wheel (sealed as in first lubricated and then thread locked with either a certain type of oil or with actual thread locker). Truing a wobble wheel is even more difficult if it hasn't been lubricated in the first place. Just had the pleasure of truing the machine built wheels of my new bike and it was horrible I tell you.
As to truing a wheel, all that is usually needed is a simple turn of a spoke or two to bring the rim into alignment. There are 22 threads per cm on a spoke. It’s very precise because you have a gauge telling you how much to bend the rim. I teach people how to do it all the time and it’s easy for them to grasp the fundamentals and apply them.
Contrast that with a rotor alignment. The only way to true a rotor is to bend it. It’s only a guess as to how much the rotor needs to be bent. There’s no real way to tell if the rotor has been bent enough or too far. There no small adjustment ability like there is on a spoke. I’d much rather make adjustments to something by using threads than by simple bending it.
Probably depends on the brake. With modern calipers you need to set them up with a significant gap or the brake won't work as intended. With mini vees and road levers you need a tiny gap and you'll be adjusting it constantly. With cantilevers again you need a tiny gap to get any kind of power out and even then it's pretty abysmal what you can get. With actual vee brakes and mountain levers a decent gap is again ok. Just before midway is the best place for the brake to actually bite I find.
My BB7's bite at half pull and I get pretty nice performance from them. I've tried the instant bite too and didn't care for it as it A) makes the bike noisy (now I did say truing rotors is easier than truing wheels but I don't actually bother truing rotors all that often) and B) means I need to then adjust the lever travel as well and that's a hassle. I mean I could do it, but I'm not really sure where the adjuster screw is in my brifters if they even have one... In terms of when a mechanical disc brake bites there's no reason why you'd get any less power with a later bite point if the brake is otherwise setup properly. The most important factor of course is that with a single moving pad system the immobile pad is as close to the rotor as possible. With dual moving pads.. I dunno, I had such a bad time with the Spyre that I've temporarily given up with that.
I think most levers these days even compensate for travel so that's not a reason either.
I think most levers these days even compensate for travel so that's not a reason either.
Disc calipers and rim calipers work on exactly the same principle and very, very similar mechanisms. Something moves the pads into the rotating metal disc. Whether that is an arm or a piston doesn’t really matter all that much.
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#56
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If rim brakes COULD be set up with a higher leverage ratio, they would be. Why do you think that they are NOT set up higher ratio than they are?
The reason is that higher leverage would reduce the pad travel too much. THis is why canti levers do not work well with v-brakes: too much leverage results in not enough pad travel.
This is exactly the reason that companies messed around with "servo" levers like the old XT v-brake levers. Low leverage in the beginning of the lever pull to close the distance to the rim, then significantly higher leverage at the end where you want it. Some of the Shimano hydro disc setups do the same. EDIT: I see below you point out that even regular levers increase leverage throughout the stroke. This is true, and I would ask: why did they design them that way? But the levers I am talking about do it much more so.
How close you personally set your pads is not the point. The point is that disc and rim brakes are design with vastly different amount of pad travel needed.
The reason is that higher leverage would reduce the pad travel too much. THis is why canti levers do not work well with v-brakes: too much leverage results in not enough pad travel.
This is exactly the reason that companies messed around with "servo" levers like the old XT v-brake levers. Low leverage in the beginning of the lever pull to close the distance to the rim, then significantly higher leverage at the end where you want it. Some of the Shimano hydro disc setups do the same. EDIT: I see below you point out that even regular levers increase leverage throughout the stroke. This is true, and I would ask: why did they design them that way? But the levers I am talking about do it much more so.
How close you personally set your pads is not the point. The point is that disc and rim brakes are design with vastly different amount of pad travel needed.
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#57
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The reason for not using a long pull lever on short pull brakes (what you mention) is there is not enough mech advantage, and you have to pull much harder to generate the same force on the pads.
The reason for not using short pull levers on long pull brakes (what I was talking about) is that you don't move the pads far enough. You either need a long lever through, or you need to set up the pads too close to the rim and will be dealing with rubbing often.
"Long pull" and "short pull" are just different ways of describing the mech advantage of the brake lever: long pull = low leverage/mech advantage, short pull = high leverage/mech advantage.
So, back to my point: I am pointing out that there is a practical limit in how much leverage/mechanical advantage you can design into rim brakes. And that is the amount of distance the pad needs to travel. To demonstrate that point, I used the example of what happens when you try to increase the mechanical advantage of rim brakes (using a short pull lever on long pull brakes). As you probably well know, it does not work well.
However, we don’t have different levers for hub mounted disc brakes...at least for mechanicals. Mountain bike disc brakes use the same levers as linear brakes and road bike discs use the same levers as short pull side pull calipers and cantilevers. No adjustment needs to be made for any differences in leverage...only cable pull.
If you want to continue this., please go back to my post #26 and explain what exactly I am wrong about. I am basically stating three things:
Point 1 states that the leverage between the lever and pads is different for disc vs rim.
Point 2 explain why is is needed.
Point 3 explains why it is possible
Which one do you disagree with.... or is there some other conclusion you think I am implying?
Last edited by Kapusta; 05-12-20 at 12:45 PM.
#58
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There is nothing that limits a rim brake from being set up close to the rim. Again, if the rim wobbles, that’s something that can, and should, be fixed. I’ve run my brakes so that the wheel is locked at about half travel of the lever which is similar to how hub mounted discs have to be set up. I currently have bikes with hub mounted discs, dual pivot rim brakes, mixed front disc/rear linear and cantilevers...Oh! The humanity! The cantilevers are actually on the bike that requires the most braking power...a loaded touring bike. I’ve even ridden that one down New Found Gap in North Carolina in a driving rain at around 50mph. I had no problem slowing nor stopping.
10 years later I swapped out those cantilevers for the Shimanos that came on a used Miyata 610. Nicer to work on, Same geometry, same stopping power. They are still on the Mooney and I have no desire to change them. (I am getting older and have run into tired hands, even needing a stop for them on miles of gravel descent, but the stop was needed anyway to refocus or I was going to crash again. Brakes had zero to do with the first - hard - crash. Picking a poor line and ending up in a two foot deep rut can lead to issues.)
One thing I have done with most of my brakes (all but the old centerpulls and sidepulls) is to go with V-brake levers - specifically to reduce the power so when I do a mountain descent and come up fast on a turn I see I won't make, I can shut down my speed fast and not lockup or have anything exciting happen. First time was sorta by accident. I was setting up my new, custom mountain road fix gear and picked up some used levers with huge hoods that my hands would love. Quickly noticed the very fast but low powered braking and also that my hands were truly happy uphill so I left them on. Rode the setup to McKenzie Pass, then back down to Sisters, OR. Came to an unexpected sharp turn at real speed and knew right away my pedals weren't making it! Fully adrenalized brake grab! And nothing happened except I made the corner at a leisurely 20 mph. Sold!
The centerpull bikes are on the bikes that get regular rain rides. Mafacs and road levers have a lot of stopping power to clean wet rims, so they stay. (Those bikes also see winter, city and low light use and might get meddled with when locked up. Keeping something as important as braking as simply, reliable and easy to fix as old school brakes makes for piece of mind. (And there's little a 5 year old can do to them, no fun hoses to pull. Not much I have to remember - like "don't squeeze that brake - no wheel!")
Yes, the next new (non-custom) bike I buy will be disc. But that may not happen in this lifetime. We'll see.
Ben
#59
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Bah! My internet provider, CenturyLink, at its best.
Last edited by 79pmooney; 05-12-20 at 12:17 PM.
#60
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Secondly, a long lever pull means that more cable has to move and the cable stretches more. It’s a smaller effect but it’s still significant enough to make the brakes feel mushy.
If anything, road type brake systems should cause a mushy brake feel as they pull less cable but with greater force than mountain brake systems. But that doesn't seem to happen as road brakes are, I find just as crisp as mountain systems.
And, again, these effects can easily be demonstrated with a hub mounted mechanical disc. Move the pads away from the rotor and the braking ability suffers significantly. And it does so with far less distance from the rotor.
That’s the most common one, yes. However in nonstraight ahead situations, locking the front wheel won’t result in a good outcome. A nonspinning wheel is unstable. That’s why a skidding rear wheel tends to move from side to side during a skid. If you could skid the front wheel, it would do the same and the rider is going to have difficultly staying upright.
It is a strange difference indeed. By “do[ing] manuals”, I assume you mean nose wheelies. That’s not a measure of modulation in my opinion. It may be a measure of power but I can lift the wheel of just about any bike I own with just about any brake own.
I don’t know what brakes you have used but I’ve used a lot of different linear brakes. I work on a lot of linear brakes on other people’s bikes. I’ve never experienced one that is as you describe. Nor have I ever had anyone at my bike co-op complain about linear brakes being to grabby.
I have experienced hydraulic brakes that are digital...the opposite of good modulation...with exactly the on/off quality you describe.
As to making the rims, there are all kinds of complex shapes extruded from steel. It would be trivial to make a steel rim in exactly the same shapes are aluminum rims. You mistaken about the properties of steel. Steel isn’t a flexible material. It’s 3 times stiffer than aluminum. Steel rims have been made in the past and a steel rim is the opposite of flexible. A steel rim doesn’t need the same shapes as aluminum because it is inherently stiffer. It wouldn’t need to be double walled to resist bending. A steel rim at the same weight at an aluminum one would be stiffer and stronger.
I’ve been building wheels for 30 years. I’ve never heard a spoke and nipple being referred to as “sealed”. You have the process reversed. A thread preparation is applied to the spoke before it is threaded into the nipple. The spoke/nipple junction is then lubricated with an oil of some kind. The thread prep is used to keep the nipple from vibrating loose by putting material in the threads but it doesn’t “lock” the threads. The spoke/nipple junction is never “sealed”. In fact, during truing, it’s advantageous to add some oil to the spoke/nipple junction to make it easier to move the nipple on the spoke.
As to truing a wheel, all that is usually needed is a simple turn of a spoke or two to bring the rim into alignment. There are 22 threads per cm on a spoke. It’s very precise because you have a gauge telling you how much to bend the rim. I teach people how to do it all the time and it’s easy for them to grasp the fundamentals and apply them.
Contrast that with a rotor alignment. The only way to true a rotor is to bend it. It’s only a guess as to how much the rotor needs to be bent. There’s no real way to tell if the rotor has been bent enough or too far. There no small adjustment ability like there is on a spoke. I’d much rather make adjustments to something by using threads than by simple bending it.
Contrast that with a rotor alignment. The only way to true a rotor is to bend it. It’s only a guess as to how much the rotor needs to be bent. There’s no real way to tell if the rotor has been bent enough or too far. There no small adjustment ability like there is on a spoke. I’d much rather make adjustments to something by using threads than by simple bending it.
As to rotor truing it's literally a few quick adjustments and off you go. Of course a rotor only needs to be true enough and that level of trueness is quite easy to achieve.
You are saying to opposite things. Do you need a significant gap or a tiny gap? You’ve said both. People set up rim brakes with a significant gap but there is nothing that says there has to be a significant gap. It doesn’t improve the performance of the brake. Even if there is a smaller gap, there is nothing that dictates constant adjustment.
You keep saying things that make no sense. There is no lever that compensates for caliper travel that I know of. Brake levers are simple mechanisms. The lever is a body that has a pivot point on it and a lever that rotates around the pivot. What would compensate in that system from caliper travel.
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#65
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i was hoping for some thoughts on my specific disc brake issues from folks who have ridden both. Before this turned into what it did.
I saw this thread and wanted to weigh in, not with opinion, but more with my experience and curiosity. I am 200-205lbs been MTB'ing for 30+ years and riding discs for about 18 years. I have been roadbiking for only 4 years however and have never tried a bike with rim brakes (or mechancial shifting for that matter). My road bike has Shimano 9170 brakes and 160mm rotors front and rear.
My rides are typically straight up for 3 miles, then down for 3 miles, two to three times per ride. The decesnts hit grades of 14-17% frequently, lots of speeds in the low 40's. Some of the decents are smooth, no tight turns, etc so you can just open it up the entire way and brake hard at the bottom. Some decents find you in situations where you haul major ass, need to brake hard on a 15% grade (aweful concrete or tight turns in a narrow bike lane), then open it up, then need to dump speed quickly again, over and over. Before I can get to the bottom of those decents my front and rear rotors are nuclear reactor meltdown hot. I don't drag my brakes, I alternate front to back to give the opposing brake a break. There are many times I wish I had my XTR 4-pots and 200mm rotors on my road bike. Which leads me to the curiousity part:
How would a high end rim brake set-up work in this situation? For me I think I found the limits of a 200+ pound rider on tiny brake pads and tiny rotors. Going slower down the hills in question doesn't work to well either because when you are on grades that steep, to go slow you will be dragging you brakes. To reiterate i dont like using brakes going downhill but in some situations i have to, a lot, on really steep hill, for miles.
What do you guys think? My last rim brake setup on my MTB were ceramic coated Bontrager rims and they did really well for what they were.
My rides are typically straight up for 3 miles, then down for 3 miles, two to three times per ride. The decesnts hit grades of 14-17% frequently, lots of speeds in the low 40's. Some of the decents are smooth, no tight turns, etc so you can just open it up the entire way and brake hard at the bottom. Some decents find you in situations where you haul major ass, need to brake hard on a 15% grade (aweful concrete or tight turns in a narrow bike lane), then open it up, then need to dump speed quickly again, over and over. Before I can get to the bottom of those decents my front and rear rotors are nuclear reactor meltdown hot. I don't drag my brakes, I alternate front to back to give the opposing brake a break. There are many times I wish I had my XTR 4-pots and 200mm rotors on my road bike. Which leads me to the curiousity part:
How would a high end rim brake set-up work in this situation? For me I think I found the limits of a 200+ pound rider on tiny brake pads and tiny rotors. Going slower down the hills in question doesn't work to well either because when you are on grades that steep, to go slow you will be dragging you brakes. To reiterate i dont like using brakes going downhill but in some situations i have to, a lot, on really steep hill, for miles.
What do you guys think? My last rim brake setup on my MTB were ceramic coated Bontrager rims and they did really well for what they were.
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Just put away the snow shovels & preparing for the windy rainy 60s.
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#67
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Looking outside it's currently 4 degrees celsius (39 degrees fahrenheit) and raining. I think I'll pass on the cycling today. On the weekend we had 10m/s winds which also kinda takes the fun out of cycling.
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I have seen a Swiss Army bicycle with hydraulic calipers on the rims and no disc. Than again, the bike with racks and storage compartments was over 60 pounds, and the calipers were fairly large and complex..
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I was going to prod you about using "nauseous" instead of the correct "nauseated." Well, joke is on me because sometime in the nearly 50 years since I was in school the distinction has been lost! https://www.grammarly.com/blog/nauseated-vs-nauseous/