Go Back  Bike Forums > Bike Forums > Bicycle Mechanics
Reload this Page >

12 speed cassette modification

Search
Notices
Bicycle Mechanics Broken bottom bracket? Tacoed wheel? If you're having problems with your bicycle, or just need help fixing a flat, drop in here for the latest on bicycle mechanics & bicycle maintenance.

12 speed cassette modification

Thread Tools
 
Search this Thread
 
Old 05-10-23, 09:05 AM
  #1  
sysrq
Full Member
Thread Starter
 
Join Date: Mar 2019
Posts: 352
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 183 Post(s)
Liked 14 Times in 12 Posts
12 speed cassette modification

Is it still possible to remove the 11t cog while adding bigger granny gear to get fairly tight spacing and range at the same time on a 12 speed cassette?

Last edited by sysrq; 05-10-23 at 09:44 AM.
sysrq is offline  
Old 05-10-23, 09:15 AM
  #2  
base2 
I am potato.
 
base2's Avatar
 
Join Date: Jun 2015
Location: Pacific Northwest
Posts: 3,167

Bikes: Only precision built, custom high performance elitist machines of the highest caliber. 🍆

Mentioned: 30 Post(s)
Tagged: 0 Thread(s)
Quoted: 1817 Post(s)
Liked 1,688 Times in 966 Posts
Assuming Shimano HG cassette...
No. You can not simply remove the 11 tooth position 1 cog and move every thing over one space because the position 1 cog has specially shaped splines to reach down & encapsulate the splines on the freehub body. The adjacent cog, be it 12, 13, whatever won't interface with the splines properly, if at all.

For a nominal fee, you can buy a 12 tooth position one cog. Sometimes you might be able to find a 14 tooth from a "juniors" cassette. Though they are as rare as hens teeth. Edit: The 14 tooth 11 speed position 1 cog is Shimano part number Y1Y914100 but you would still need to find a position 2. So it would almost make sense to buy a complete Juniors cassette to have what you need to mix/match from. Or just live with a 14,13,15 progression.

I'm not as familiar with 12 speed as I am 11. But my understanding is the cog width & spacing is the same. All the extra gears are inboard towards the spokes utilizing space afforded by the spokes/wheel dish. (I welcome additional information/correction.) So I am under the impression that in this case, pulling from the 11speed group *could possibly* be viable.

Last edited by base2; 05-10-23 at 11:05 AM.
base2 is offline  
Old 05-10-23, 09:37 AM
  #3  
tFUnK
Senior Member
 
Join Date: Jun 2002
Location: San Jose, CA
Posts: 3,741

Bikes: Too many bikes, too little time to ride

Mentioned: 2 Post(s)
Tagged: 0 Thread(s)
Quoted: 457 Post(s)
Liked 487 Times in 336 Posts
Not sure about 12 speed but in the 10 speed days there was a product that consisted of a big cog and you take out a middle cog. To take out the terminal small cog you'll need another terminal small cog to mate with the lockring.
tFUnK is offline  
Old 05-10-23, 09:56 AM
  #4  
sysrq
Full Member
Thread Starter
 
Join Date: Mar 2019
Posts: 352
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 183 Post(s)
Liked 14 Times in 12 Posts
Judging by pictures available it seems like the interface is the same as before so the lockring should still be able to press against the 12t cog with some thread lock.
sysrq is offline  
Old 05-10-23, 10:13 AM
  #5  
base2 
I am potato.
 
base2's Avatar
 
Join Date: Jun 2015
Location: Pacific Northwest
Posts: 3,167

Bikes: Only precision built, custom high performance elitist machines of the highest caliber. 🍆

Mentioned: 30 Post(s)
Tagged: 0 Thread(s)
Quoted: 1817 Post(s)
Liked 1,688 Times in 966 Posts
Maybe there is a mis communication. The splines of the position one cog are long to reach the splines of the freehub body. The splines of the position 2 cog are recessed to allow space for the #1 cog.
The freehub splines do not extend to the end of the freehub body. Placing the #2 in the #1 position will not allow enough interface between the parts nor will it allow the lock ring a proper surface to torque against.

This is not a case of thread locker. This is a case of ill-fitting improper parts wrongly installed.
Don't destroy your freehub body over $11
__________________
I shouldn't have to "make myself more visible;" Drivers should just stop running people over.

Car dependency is a tax.
base2 is offline  
Old 05-10-23, 10:20 AM
  #6  
Russ Roth
Senior Member
 
Join Date: Dec 2019
Location: South Shore of Long Island
Posts: 2,837

Bikes: 2010 Carrera Volans, 2015 C-Dale Trail 2sl, 2017 Raleigh Rush Hour, 2017 Blue Proseccio, 1992 Giant Perigee, 80s Gitane Rallye Tandem

Mentioned: 12 Post(s)
Tagged: 0 Thread(s)
Quoted: 1110 Post(s)
Liked 1,050 Times in 740 Posts
For my kid's bike I left off the 11t cog and the 12t did have a splined surface that required a 12t lockring which I happened to have which let me run 11 gears with 12sp shifters on a 10sp hub. So removing the 11t can be done with some of them, only thing I don't know is where you will get a single larger cog and the appripriate spacer. The 11t like the 12t have the spacers built into the cog so you won't have an extra once you remove the smallest cog. But the only larger cogs I know of are for 11sp HG splined wide range MTB cassettes, not certain if the trick can be done with microspline or Srams road or mtb standard.
Russ Roth is offline  
Old 05-10-23, 11:14 AM
  #7  
sysrq
Full Member
Thread Starter
 
Join Date: Mar 2019
Posts: 352
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 183 Post(s)
Liked 14 Times in 12 Posts
Originally Posted by base2
Maybe there is a mis communication. The splines of the position one cog are long to reach the splines of the freehub body. The splines of the position 2 cog are recessed to allow space for the #1 cog.
The freehub splines do not extend to the end of the freehub body. Placing the #2 in the #1 position will not allow enough interface between the parts nor will it allow the lock ring a proper surface to torque against.

This is not a case of thread locker. This is a case of ill-fitting improper parts wrongly installed.
Don't destroy your freehub body over $11
The last cog on my current cassette might be actually held by retaining pins and pressure only.
sysrq is offline  
Old 05-10-23, 11:19 AM
  #8  
sysrq
Full Member
Thread Starter
 
Join Date: Mar 2019
Posts: 352
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 183 Post(s)
Liked 14 Times in 12 Posts
Originally Posted by Russ Roth
For my kid's bike I left off the 11t cog and the 12t did have a splined surface that required a 12t lockring which I happened to have which let me run 11 gears with 12sp shifters on a 10sp hub. So removing the 11t can be done with some of them, only thing I don't know is where you will get a single larger cog and the appripriate spacer. The 11t like the 12t have the spacers built into the cog so you won't have an extra once you remove the smallest cog. But the only larger cogs I know of are for 11sp HG splined wide range MTB cassettes, not certain if the trick can be done with microspline or Srams road or mtb standard.
Two years ago had to buy another cassette to get a bigger sprocket, but nowadays they are three times more expensive. Finding some spacers wasn't a problem previously.

Last edited by sysrq; 05-10-23 at 12:26 PM.
sysrq is offline  
Old 05-10-23, 12:00 PM
  #9  
Barry2 
LR÷P=HR
 
Join Date: Sep 2019
Location: SF Bay Area
Posts: 2,229

Bikes: 1981 Holdsworth Special, 1993 C-dale MT3000 & 1996 F700CAD3, 2018 & 2019 Cervelo R3’s & 2022 R5, JustGo Runt, Ridley Oval, Kickr Bike 8-)

Mentioned: 2 Post(s)
Tagged: 0 Thread(s)
Quoted: 887 Post(s)
Liked 1,235 Times in 714 Posts
What is the model of the derailleur?
What size granny gear are you looking to use?

Barry
Barry2 is offline  
Old 05-10-23, 12:28 PM
  #10  
sysrq
Full Member
Thread Starter
 
Join Date: Mar 2019
Posts: 352
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 183 Post(s)
Liked 14 Times in 12 Posts
Originally Posted by base2
Maybe there is a mis communication. The splines of the position one cog are long to reach the splines of the freehub body. The splines of the position 2 cog are recessed to allow space for the #1 cog.
The freehub splines do not extend to the end of the freehub body. Placing the #2 in the #1 position will not allow enough interface between the parts nor will it allow the lock ring a proper surface to torque against.

This is not a case of thread locker. This is a case of ill-fitting improper parts wrongly installed.
Don't destroy your freehub body over $11
Will this 12t 1'st 11 speed cog work with 12 speed cassette in terms of spacing?
Tweaking the limit screw might be enough to get the deralleur to move a bit more outwards to compensate for wider spacing.

Last edited by sysrq; 05-10-23 at 12:43 PM.
sysrq is offline  
Old 05-10-23, 12:29 PM
  #11  
sysrq
Full Member
Thread Starter
 
Join Date: Mar 2019
Posts: 352
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 183 Post(s)
Liked 14 Times in 12 Posts
Originally Posted by Barry2
What is the model of the derailleur?
What size granny gear are you looking to use?

Barry
Just planning to add 40t next to 34t sprocket.
It's a 12 speed Deore MTB derailleur and a 105
CS-R7101-12 11-34t road cassette.

Last edited by sysrq; 05-10-23 at 12:35 PM.
sysrq is offline  
Old 05-10-23, 12:37 PM
  #12  
Iride01 
I'm good to go!
 
Iride01's Avatar
 
Join Date: Jul 2017
Location: Mississippi
Posts: 15,262

Bikes: Tarmac Disc Comp Di2 - 2020

Mentioned: 52 Post(s)
Tagged: 0 Thread(s)
Quoted: 6343 Post(s)
Liked 4,937 Times in 3,399 Posts
If we are talking for a road bike, then how much effort are you wanting to go to for this. The largest four cogs on the 12 speed Shimano road cassettes are fixed together as one unit. At least AFAIK.

As well, you'll probably have to change the DR out to something that can handle the bigger cog.

If you are talking about the mountain bike groups, then I'll stay out of that discussion.
Iride01 is online now  
Old 05-10-23, 12:39 PM
  #13  
maddog34
Senior Member
 
maddog34's Avatar
 
Join Date: Jul 2015
Location: NW Oregon
Posts: 2,986

Bikes: !982 Trek 930R Custom, Diamondback ascent with SERIOUS updates, Fuji Team Pro CF and a '09 Comencal Meta 5.5

Mentioned: 15 Post(s)
Tagged: 1 Thread(s)
Quoted: 1301 Post(s)
Liked 745 Times in 539 Posts
Originally Posted by sysrq
Two years ago had to buy another cassette to get a bigger sprocket, but nowadays they are three times more expensive. Finding some spacers wasn't a problem previously.
huh.. you must be shopping at a ripoff outlet... prices have remained fairly stable for cassettes, from what i've seen.... there's been a 15 to 20% increase in some very recently... certainly not a tripling of price.

by the time you get done digging around on the internet, asking questions seeking answers you appear to already know, and paying to ship single cogs from lord knows where... you've spent way more than just ordering a nice shiny new cassette.

Last edited by maddog34; 05-10-23 at 12:47 PM.
maddog34 is offline  
Old 05-10-23, 12:44 PM
  #14  
sysrq
Full Member
Thread Starter
 
Join Date: Mar 2019
Posts: 352
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 183 Post(s)
Liked 14 Times in 12 Posts
Originally Posted by maddog34
huh.. you must be shopping at a ripoff outlet... prices have remained fairly stable for cassettes, from what i've seen.... there's been a 15 to 20% increase in some very recently... certainly not a tripling of price.
It's on Amazon.
sysrq is offline  
Old 05-10-23, 12:46 PM
  #15  
sysrq
Full Member
Thread Starter
 
Join Date: Mar 2019
Posts: 352
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 183 Post(s)
Liked 14 Times in 12 Posts
Originally Posted by Iride01
If we are talking for a road bike, then how much effort are you wanting to go to for this. The largest four cogs on the 12 speed Shimano road cassettes are fixed together as one unit. At least AFAIK.

As well, you'll probably have to change the DR out to something that can handle the bigger cog.

If you are talking about the mountain bike groups, then I'll stay out of that discussion.
It shouldn't be a problem adding another sprocket next to a fixed unit with a spacer.
No mountain bike groups just a road cassette with an mtb deralleur.
sysrq is offline  
Old 05-10-23, 12:58 PM
  #16  
maddog34
Senior Member
 
maddog34's Avatar
 
Join Date: Jul 2015
Location: NW Oregon
Posts: 2,986

Bikes: !982 Trek 930R Custom, Diamondback ascent with SERIOUS updates, Fuji Team Pro CF and a '09 Comencal Meta 5.5

Mentioned: 15 Post(s)
Tagged: 1 Thread(s)
Quoted: 1301 Post(s)
Liked 745 Times in 539 Posts
Originally Posted by sysrq
It's on Amazon.
this one? https://www.amazon.com/SHIMANO-CS-R7...s%2C165&sr=8-2

$54/3=you lied. and your plan to "add a 40 next to the 34" simply won't work.

Last edited by maddog34; 05-10-23 at 01:44 PM.
maddog34 is offline  
Old 05-10-23, 02:26 PM
  #17  
Iride01 
I'm good to go!
 
Iride01's Avatar
 
Join Date: Jul 2017
Location: Mississippi
Posts: 15,262

Bikes: Tarmac Disc Comp Di2 - 2020

Mentioned: 52 Post(s)
Tagged: 0 Thread(s)
Quoted: 6343 Post(s)
Liked 4,937 Times in 3,399 Posts
I can't speak for the 12 speed road cassettes, but the for the 11 speed road cassettes the two smallest cogs are made to fit together. So you'd only be able to take out something higher than those if you want the existing lockring to fit properly. Maybe you can cobble something together.
Iride01 is online now  
Old 05-10-23, 02:49 PM
  #18  
sysrq
Full Member
Thread Starter
 
Join Date: Mar 2019
Posts: 352
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 183 Post(s)
Liked 14 Times in 12 Posts
Originally Posted by maddog34
this one? https://www.amazon.com/SHIMANO-CS-R7...s%2C165&sr=8-2

$54/3=you lied. and your plan to "add a 40 next to the 34" simply won't work.
It was working last time when I did it on 8 speed cassette.
The concern is about fitting 11 speed 12t 1'st cog on a 12 speed cassette since 12 speed 12t 1'st cogs aren't available.
sysrq is offline  
Old 05-10-23, 03:34 PM
  #19  
maddog34
Senior Member
 
maddog34's Avatar
 
Join Date: Jul 2015
Location: NW Oregon
Posts: 2,986

Bikes: !982 Trek 930R Custom, Diamondback ascent with SERIOUS updates, Fuji Team Pro CF and a '09 Comencal Meta 5.5

Mentioned: 15 Post(s)
Tagged: 1 Thread(s)
Quoted: 1301 Post(s)
Liked 745 Times in 539 Posts
Originally Posted by sysrq
It was working last time when I did it on 8 speed cassette.
The concern is about fitting 11 speed 12t 1'st cog on a 12 speed cassette since 12 speed 12t 1'st cogs aren't available.
"Just planning to add 40t next to 34t sprocket.
It's a 12 speed Deore MTB derailleur and a 105
CS-R7101-12 11-34t road cassette."

are you familiar with the term "moving the goalposts"?

quit lying... it makes you look like a Liar.
maddog34 is offline  
Old 05-11-23, 12:48 PM
  #20  
Mackers
Senior Member
 
Join Date: Mar 2008
Posts: 598
Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 202 Post(s)
Liked 198 Times in 150 Posts
Explain how you'll cantilever that 40t sprocket 3.6mm over the hub body towards the spokes........

Last edited by Mackers; 05-11-23 at 12:53 PM.
Mackers is offline  
Old 05-17-23, 07:57 PM
  #21  
sysrq
Full Member
Thread Starter
 
Join Date: Mar 2019
Posts: 352
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 183 Post(s)
Liked 14 Times in 12 Posts
Originally Posted by Mackers
Explain how you'll cantilever that 40t sprocket 3.6mm over the hub body towards the spokes........
Agreed, this won't won't work without using dished 40t sprocket.
At least successfully eliminated the 11t sprocket and added some 16t from unused 9 speed cassette instead to get rid of the 13% gear step between 17t and 15t.
Had no other choice but to use 12t cog from unused 9 speed cassette lying around and secure it with nine 1 mmm nails in each spline to stop it from rotating.

Last edited by sysrq; 05-18-23 at 01:44 AM.
sysrq is offline  
Old 05-18-23, 05:06 AM
  #22  
Hondo6
Senior Member
 
Join Date: Sep 2021
Location: SW Florida, USA
Posts: 1,305

Bikes: Yes

Mentioned: 8 Post(s)
Tagged: 0 Thread(s)
Quoted: 559 Post(s)
Liked 703 Times in 473 Posts
Originally Posted by sysrq
At least successfully eliminated the 11t sprocket and added some 16t from unused 9 speed cassette instead to get rid of the 13% gear step between 17t and 15t.
Had no other choice but to use 12t cog from unused 9 speed cassette lying around and secure it with nine 1 mmm nails in each spline to stop it from rotating.
You put nails in the splines of your 12-speed freehub in order to to keep a non-terminal smallest cog from slipping. Oh . . . kay.

Say, how did your quest to reduce the noise from your freehub ever turn out?

You asked if it was OK to remove some pawls. Did you actually try removing pawls, or finally simply get a different rear hub?
Hondo6 is offline  
Old 05-18-23, 08:37 AM
  #23  
sysrq
Full Member
Thread Starter
 
Join Date: Mar 2019
Posts: 352
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 183 Post(s)
Liked 14 Times in 12 Posts
Originally Posted by Hondo6
You put nails in the splines of your 12-speed freehub in order to to keep a non-terminal smallest cog from slipping. Oh . . . kay.

Say, how did your quest to reduce the noise from your freehub ever turn out?

You asked if it was OK to remove some pawls. Did you actually try removing pawls, or finally simply get a different rear hub?
Will have to check the performance of the shifting due to possible sprocket misalignment after customizations. Probably the best option was to use 12 speed mtb cassette and then combine it with junior cassette but that might work only with 11 speed cassettes.

I left the pawls in place of course and used semisyntgetic snotty Lucas engine assembly lube mixed with nlg2 grease which keeps them quiet for a bit longer but still after about 100 miles the noise returns again.
Now waiting for a custom built wheel with Bitex BX103R hub which has less points of engagement which means that it should hopefully retain the grease a lot longer to keep it quiet, just like shimano 18pt hubs once greased or oiled with Phill Wood Tenacious oil stays silent indefinitely.

Last edited by sysrq; 05-18-23 at 08:44 AM.
sysrq is offline  

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.