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Chain damage, new large chain ring

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Old 07-25-23, 10:39 AM
  #1  
themp
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Chain damage, new large chain ring

I just replaced my chain and the large chain ring. After a 1000 miles of use, one link in the chain is damaged so that it is very tight to flex/move. It causes jumping with the derailleur. In looking closer at the chain all the links are showing damage on the inside of the chain. Which I assume is the pins on the chain ring that help it shift from the small chain ring to large. Anyone have an idea on what is wrong here? Here is a link to a picture of the link that is totally bound:

https://www.dropbox.com/scl/fi/5yk7z...1rxrtfp5k&dl=0

Here is what I purchased:

https://www.amazon.com/Shimano-Deore...grid_rp_0_16_t

Chain is a Shimano 10s CN-HG95 I clean and oil the chain every 100-150 miles. It shifts just as it always has to this point.
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Old 07-25-23, 10:42 AM
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got a chain tool ? find that link and see if you can push the pin a little bit to loosen it up.

must like we used to do after putting the chain back on and pressing the pin in.

Before quick links were a thing

/markp
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Old 07-25-23, 11:39 AM
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the INSIDE of the chain... so you're blaming the chain damage on shift aid pins that would hit the OUTSIDE of the chain?

look for another reason for the damage.

did you possibly buy/install the wrong width chain?
how many cogs does the cassette or freewheel have?
is the Derailleur in line with the frame, or did it get bent/twisted out of position?
how did you make the chain fit your bike, and is it properly routed through the rear derailleur?

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Old 07-25-23, 11:41 AM
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Grab the chain on either side of the bad link and flex it side-to-side a few times, until it loosens.
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Old 07-25-23, 12:47 PM
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Originally Posted by maddog34
the INSIDE of the chain... so you're blaming the chain damage on shift aid pins that would hit the OUTSIDE of the chain?

look for another reason for the damage.

did you possibly buy/install the wrong width chain?
how many cogs does the cassette or freewheel have?
is the Derailleur in line with the frame, or did it get bent/twisted out of position?
how did you make the chain fit your bike, and is it properly routed through the rear derailleur?
When I watch the chain shift from the small to large chain ring from the front derailleur I see small pins on the large chain ring that engage and help lift it. This is happening on the inside of the chain, as the front derailleur forces the chain against the large chain ring and the small pins catch the chain on the inside. The outside of the chain shows no wear damage.

I have used the same chain for 7 years for this bicycle. Length has always been the same also, have to cut it to 119 links. Derailleur is in line, I have the Park tool. It shifts perfectly. It is routed correctly. I just have never had a stiff link on a chain before and tied it to the new large chain ring. After looking at some YouTube videos, however, maybe it just a fluke. I will try to free it as others have commented.

Oh, and inside to me means looking at the chain coming out of the derailleur, the top side.
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Old 07-25-23, 01:35 PM
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Originally Posted by themp
When I watch the chain shift from the small to large chain ring from the front derailleur I see small pins on the large chain ring that engage and help lift it. This is happening on the inside of the chain, as the front derailleur forces the chain against the large chain ring and the small pins catch the chain on the inside. The outside of the chain shows no wear damage.

I have used the same chain for 7 years for this bicycle. Length has always been the same also, have to cut it to 119 links. Derailleur is in line, I have the Park tool. It shifts perfectly. It is routed correctly. I just have never had a stiff link on a chain before and tied it to the new large chain ring. After looking at some YouTube videos, however, maybe it just a fluke. I will try to free it as others have commented.

Oh, and inside to me means looking at the chain coming out of the derailleur, the top side.
so.. top and bottom EDGES of the chain... i took it to mean left and right SIDES of the chain...

ok.. can you please post a pic of the "damage" to the chain's inner edges? it sounds like there is enough damage to the plates to make the chain act as if a pin tightened, but pins don't self-tighten, they get looser during use.

when was the Cassette last changed, and is there wear obvious on the smallest cog's teeth? (they're kind of oddly shaped anyway, but an 11 tooth small cog puts the chain really close to the lockring.......)

i'm thinking the Chain might be riding on the cassette's Lockring. Look for shiny sections on the perimeter of the lockring.... this could cause "damage" to the inner edges of the chain plates.. as can repeated shifting under High Load, like on a steep uphill, and a CRUNCH shift...
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Old 07-25-23, 02:29 PM
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Don't blame the chain.

This kind of damage requires a certain amount of force which can ONLY be had when shifting the RD under load. To start with it cannot be caused by chainrings because when aluminum hits steel, the aluminum always loses. What's happening is that when you hard shift under load, the chain is being slammed down on the hardened steel teeth of your cassette causing the peening damage that you're seeing.

If it were my chain, I'd carefully dress out the damage with a file or Dremel then be good to go. Often, that isn't necessary, and normal wear will grind out where it's binding and you'll be OK.

But the key isn't about fixing it, it's about preventing it by easing up on pedal pressure when shifting.

Keep in mind that chains are heat treated to a hardness less than sprocket teeth. This is intentional because if chain plates weren't somewhat ductile there would be the risk of failure by cracking and snapping which engineers strive to avoid at all costs.
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Old 07-25-23, 04:46 PM
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Originally Posted by FBinNY
Don't blame the chain.

This kind of damage requires a certain amount of force which can ONLY be had when shifting the RD under load. To start with it cannot be caused by chainrings because when aluminum hits steel, the aluminum always loses. What's happening is that when you hard shift under load, the chain is being slammed down on the hardened steel teeth of your cassette causing the peening damage that you're seeing.

If it were my chain, I'd carefully dress out the damage with a file or Dremel then be good to go. Often, that isn't necessary, and normal wear will grind out where it's binding and you'll be OK.

But the key isn't about fixing it, it's about preventing it by easing up on pedal pressure when shifting.

Keep in mind that chains are heat treated to a hardness less than sprocket teeth. This is intentional because if chain plates weren't somewhat ductile there would be the risk of failure by cracking and snapping which engineers strive to avoid at all costs.
Sounds like this is what happened I ended up using the CT-5 Mini Chain Tool and had to do what is in the video(22 seconds in) from the top and bottom and then switch sides of the chain to free the plates enough.

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Old 07-25-23, 05:37 PM
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BE WARNED.

BITD spreading plates to free a stiff link was SOP. However, modern chains are built differently, and spreading plates is now risky business.

While old chains had longer pins extending beyond the outer plates, modern chains are much narrower, and have short pins flush to the plates. Moreover they're peened or otherwise spread over the plate to ensure that the plates cannot move out from the side forces index shifting can create.

So when you spread the plate, you break off or, at least weaken the peen, and are working against a near zero margin for error.

This isn't to say you cannot safely spread plates SLIGHTLY, only that you need to accept that slightly here means VERY SLIGHTLY at most.

BTW when chains snap from plates coming off the pin, it's always under high load, like when climbing, and no fun.

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Old 07-26-23, 09:09 AM
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Originally Posted by FBinNY
While old chains had longer pins extending beyond the outer plates, modern chains are much narrower, and have short pins flush to the plates. Moreover they're peened or otherwise spread over the plate to ensure that the plates cannot move out from the side forces index shifting can create.

So when you spread the plate, you break off or, at least weaken the peen, and are working against a near zero margin for error.

This isn't to say you cannot safely spread plates SLIGHTLY, only that you need to accept that slightly here means VERY SLIGHTLY at most.

BTW when chains snap from plates coming off the pin, it's always under high load, like when climbing, and no fun.
had not really thought about that but you make a very good point.

thanks

/markp
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Old 07-26-23, 10:01 AM
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Originally Posted by FBinNY
BE WARNED.

BITD spreading plates to free a stiff link was SOP. However, modern chains are built differently, and spreading plates is now risky business.

While old chains had longer pins extending beyond the outer plates, modern chains are much narrower, and have short pins flush to the plates. Moreover they're peened or otherwise spread over the plate to ensure that the plates cannot move out from the side forces index shifting can create.

So when you spread the plate, you break off or, at least weaken the peen, and are working against a near zero margin for error.

This isn't to say you cannot safely spread plates SLIGHTLY, only that you need to accept that slightly here means VERY SLIGHTLY at most.

BTW when chains snap from plates coming off the pin, it's always under high load, like when climbing, and no fun.
Yes, I thought of this as I was using the tool and putting pressure on the outer plates. I was thinking why not just remove this link and use a quick link. The chain uses the Shimano fixed pin, so adding a quick link should be fine. And that Shimano fixed pin I use to join the chain has no peen on either end so I assume it holds the plates just by friction as the instructions say to use an outer link that has not been used. So, at this point I am going to give it a few rides and check on it. First time I have ever had a stiff pin happen, so it will be a learning experience. I marked the link with an engraver on the outside plate. Thanks for the response.
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Old 07-26-23, 11:59 AM
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Originally Posted by FBinNY
BE WARNED.

BITD spreading plates to free a stiff link was SOP. However, modern chains are built differently, and spreading plates is now risky business.

While old chains had longer pins extending beyond the outer plates, modern chains are much narrower, and have short pins flush to the plates. Moreover they're peened or otherwise spread over the plate to ensure that the plates cannot move out from the side forces index shifting can create.

So when you spread the plate, you break off or, at least weaken the peen, and are working against a near zero margin for error.

This isn't to say you cannot safely spread plates SLIGHTLY, only that you need to accept that slightly here means VERY SLIGHTLY at most.

BTW when chains snap from plates coming off the pin, it's always under high load, like when climbing, and no fun.
I learned the hard way to not do this with 10 speed chains.
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Old 07-26-23, 12:01 PM
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Replacing the stiff link with a quick link should work fine. I once had a chain that stiffened up at a link due to the roller being dented such that no amount of physical flexing or lubrication was able to cure it.
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Old 07-26-23, 09:26 PM
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Originally Posted by themp
I just replaced my chain and the large chain ring. After a 1000 miles of use, one link in the chain is damaged so that it is very tight to flex/move. It causes jumping with the derailleur. In looking closer at the chain all the links are showing damage on the inside of the chain. Which I assume is the pins on the chain ring that help it shift from the small chain ring to large. Anyone have an idea on what is wrong here? Here is a link to a picture of the link that is totally bound:

https://www.dropbox.com/scl/fi/5yk7z...1rxrtfp5k&dl=0
That looks like the sort of damage you can cause by stamping hard on the pedals mid-shift so the chain is jammed onto the cassette at an angle between two sprockets. I suspect the cassette because its teeth are usually harder than the chainrings'. Of course there's also the possibility that the chain is counterfeit.
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Old 07-26-23, 09:59 PM
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I am pretty conservative in replacing my bicycle components. But when it comes to questioning worn or troublesome chains I just replace them. I have had chains of the same manufacture and lot have vastly different life times. Some times a chain just goes sour and ya don't even know why.

Replace the chain stud and move on...
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