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Dented Seat Stay (Aluminum)

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Old 09-07-23, 01:39 PM
  #26  
Koyote
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Originally Posted by bampilot06
A jerk from out of town joined our group ride. I am assuming he decided to go for a KOM during the ride. I was number 3 in the pace line. Number 1 peeled off, Number 2 had to slightly go around him, I followed number 2. This guy decided to go between the number 1 guy who was rotating to the back and the number 4 guy. He hits number 1 tire, doesn’t go down but loses control and catapults into number 4 and they both get thrown into me all at 28-30 mph.
That's poor form.

At a minimum, this person should be informed that he is no longer welcome at your group ride.
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Old 09-07-23, 01:40 PM
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Originally Posted by Harold74
Can you repost the link? I didn't take me to the paper which I'd love to check out.



I'll reserve final judgment until I see the paper but the stress analysis may not be relevant here. OP's problem isn't material stress, it's member capacity. And those two things can be quite different. Members that experience mostly tension or flexure will tend to achieve stresses close to their yield stress. Same goes for joints. A slender compression member like a seat stay, however, is likely to buckle long before it reaches it's yield stress.

However much of a rider's weight is assumed to rest on the rear wheel, the seat stays will wind up resisting a compression load larger than that. It's just truss math. And dynamic factors will only increase that load.
I'm just a dumb contractor, not an engineer, and not intimately familiar with truss design. Is the seat tube irrelevant to these calculations? Was it left out of the sketch intentionally?
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Old 09-07-23, 01:57 PM
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Originally Posted by Koyote
That's poor form.

At a minimum, this person should be informed that he is no longer welcome at your group ride.

Pretty sure that was implied.
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Old 09-07-23, 02:21 PM
  #29  
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Originally Posted by Eric F
I'm just a dumb contractor, not an engineer, and not intimately familiar with truss design.
I've learned much from contractors over the years. When they're dumb, they rarely survive. Too much risk that needs to be managed.

Originally Posted by Eric F
Is the seat tube irrelevant to these calculations? Was it left out of the sketch intentionally?
I believe that the seat tube is irrelevant to these calculations. I'll try for a half assed explanation:

1) The portion of the rider's weight coming up from the wheel / dropout as a vertical load will tend to travel back to the rider through whatever frame member it finds at the joint that is stiffest vertically.

2) Since the seat stay is very stiff vertically at the dropout (axial resistance), and the chain stay is very flexible at the dropout (bending resistance), the overwhelming majority of he load comes up through the seat stays.

3) #1 & #2 are completely determined by what's going at the joint and will not be affected by the presence of the seat tube other than the fact that, if the seat tube were missing, it wouldn't be a truss at all and the whole thing would fall apart.

I think that most people intuitively feel that the seat post supports a significant portion of their weight in compression. Under simplified, static loading, it should only support about the same 30% of the rider's weight that comes up from the front wheel as shown in the the force diagram below. This assumes a vintage, flat top tube which simplifies some things.

Seat tubes don't work very hard as columns. I think that they are the relatively large diameter that they are for the following reasons:

1) Gotta fit a seat post in there.

2) The seat post imposes some bending on the seat tube.

3) The the bottom bracket imposes some bending on the seat tube as a result of the pedal crank forces that it contends with.

Last edited by Harold74; 09-07-23 at 02:27 PM.
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Old 09-07-23, 02:35 PM
  #30  
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Originally Posted by Harold74
I've learned much from contractors over the years. When they're dumb, they rarely survive. Too much risk that needs to be managed.



I believe that the seat tube is irrelevant to these calculations. I'll try for a half assed explanation:

1) The portion of the rider's weight coming up from the wheel / dropout as a vertical load will tend to travel back to the rider through whatever frame member it finds at the joint that is stiffest vertically.

2) Since the seat stay is very stiff vertically at the dropout (axial resistance), and the chain stay is very flexible at the dropout (bending resistance), the overwhelming majority of he load comes up through the seat stays.

3) #1 & #2 are completely determined by what's going at the joint and will not be affected by the presence of the seat tube other than the fact that, if the seat tube were missing, it wouldn't be a truss at all and the whole thing would fall apart.

I think that most people intuitively feel that the seat post supports a significant portion of their weight in compression. Under simplified, static loading, it should only support about the same 30% of the rider's weight that comes up from the front wheel as shown in the the force diagram below. This assumes a vintage, flat top tube which simplifies some things.

Seat tubes don't work very hard as columns. I think that they are the relatively large diameter that they are for the following reasons:

1) Gotta fit a seat post in there.

2) The seat post imposes some bending on the seat tube.

3) The the bottom bracket imposes some bending on the seat tube as a result of the pedal crank forces that it contends with.
Thank you. I understand enough that your description makes sense to me. I'm certainly not knowledgeable enough to debate it - LOL.
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Old 09-07-23, 03:03 PM
  #31  
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Originally Posted by Harold74
That's great, I was going to ask about that.



If it's any consolation, were I to bet money on the outcome here with no regard for your safety, I would absolutely bet that you will not have problems with the stay. I'd take maybe... 8:1 odds on that.

I’ll ride it if I have too. I am extremely stubborn and have zero patience. The fact that’s brand new and now looks like garbage, I really hope a new frame is possible.
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Old 09-07-23, 03:10 PM
  #32  
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Originally Posted by Eric F
Thank you. I understand enough that your description makes sense to me. I'm certainly not knowledgeable enough to debate it - LOL.
You're welcome. What I've shown thus far is grossly simplified in that it only considers static rider weight. As you can imagine, there's a ton of other stuff going on during riding.

I'm doing a lot of research these days trying to figure out what the dominant stresses in frame members are and how that impacts their sizing. There's ridiculously little published information available on this stuff. I picked up the 1896 book shown below. Believe it or not, it appears to be one of the better references available this time.

This is utterly tentative but, when I'm in the shower thinking about this, this is what I come up with for what concern dominates the size of each frame member:

1) Seat stay. Not doing much other than supporting rider weight. Spindly.

2) Seat tube. Not doing much. Mostly bending imposed by seat post.

3) Chain stay. Transmitting lateral crank forces back to the rear wheel in lateral bending. This explains why chain stays are stockier than seat stays.

4) Downtube. Transmitting lateral crank forces back to the front wheel and rider hands in lateral bending. This explains why downtube are stockier than top tubes. They have a big impact on cranking lateral stiffness.

5) Top tube. Not doing much other completing the truss as a minor compression member. Also participates in frame torsional resistance along with pretty much every other member of the frame really.

6) Head tube. Not working too hard. Mostly just a joint to complete the truss and a place to put a headset.

Work in progress...

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Old 09-07-23, 03:17 PM
  #33  
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Originally Posted by Harold74
You're welcome. What I've shown thus far is grossly simplified in that it only considers static rider weight. As you can imagine, there's a ton of other stuff going on during riding.

I'm doing a lot of research these days trying to figure out what the dominant stresses in frame members are and how that impacts their sizing. There's ridiculously little published information available on this stuff. I picked up the 1896 book shown below. Believe it or not, it appears to be one of the better references available this time.

This is utterly tentative but, when I'm in the shower thinking about this, this is what I come up with for what concern dominates the size of each frame member:

1) Seat stay. Not doing much other than supporting rider weight. Spindly.

2) Seat tube. Not doing much. Mostly bending imposed by seat post.

3) Chain stay. Transmitting lateral crank forces back to the rear wheel in lateral bending. This explains why chain stays are stockier than seat stays.

4) Downtube. Transmitting lateral crank forces back to the front wheel and rider hands in lateral bending. This explains why downtube are stockier than top tubes. They have a big impact on cranking lateral stiffness.

5) Top tube. Not doing much other completing the truss as a minor compression member. Also participates in frame torsional resistance along with pretty much every other member of the frame really.

6) Head tube. Not working too hard. Mostly just a joint to complete the truss and a place to put a headset.

Work in progress...

I would expect that the seat tube - particularly the lower half of it - would have some effect on the lateral stiffness of the structure, and response to pedaling forces. Probably not as much as the downtube, but certainly a factor. I'm guessing...mostly
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Old 09-07-23, 04:10 PM
  #34  
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Originally Posted by Eric F
I would expect that the seat tube - particularly the lower half of it - would have some effect on the lateral stiffness of the structure, and response to pedaling forces. Probably not as much as the downtube, but certainly a factor.
That, right there, is the part hat I struggle with the most. I vacillate between sharing your opinion and not. Presently, I feel that the seat tube may not be a big part of lateral stiffness.

Firstly, the impact of rider weight on the system. Rider mass acts like a mass tuned damper in a skyscraper in that, for temporary, dynamic loads, it acts like a point of lateral restraint.

With that in mind, I currently envision the sketch below to be how things play out for lateral stiffness under hard pedaling. Were that model to be accurate, it would put the downtube and chain stays into significant, lateral bending but only tax the seat tube in compression or tension (I can't actually tell which).

The model shown below assumes that the rider is seated. When the rider stands, You'd mostly lose the lateral restraint at the saddle.


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Old 09-07-23, 04:19 PM
  #35  
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Originally Posted by Eric F
Probably not as much as the downtube, but certainly a factor.
I picked up the bike shown below a couple of months ago. 2002 Lemond Zurich.

An interesting feature of the bike is that both the downtube and seat tube ovalize over the last 6" or so as they come into the bottom bracket. I've considered two possible explanations for that:

1) The folks at Trek who designed the bike felt that the lower part of the seat tube contributed to lateral stiffness and/or;

2) This was just geometrically necessary in order to bring oversized tubing into the bottom bracket cleanly for welding.


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Old 09-07-23, 04:22 PM
  #36  
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Originally Posted by Koyote
That's poor form.

At a minimum, this person should be informed that he is no longer welcome at your group ride.
hell sounds like he willfully or at least negligently caused the crash. make his home owner's insurance pay. similar thing happened to someone I know and the other person's home owners paid him.
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Old 09-07-23, 04:26 PM
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Originally Posted by Harold74
That, right there, is the part hat I struggle with the most. I vacillate between sharing your opinion and not. Presently, I feel that the seat tube may not be a big part of lateral stiffness.

Firstly, the impact of rider weight on the system. Rider mass acts like a mass tuned damper in a skyscraper in that, for temporary, dynamic loads, it acts like a point of lateral restraint.

With that in mind, I currently envision the sketch below to be how things play out for lateral stiffness under hard pedaling. Were that model to be accurate, it would put the downtube and chain stays into significant, lateral bending but only tax the seat tube in compression or tension (I can't actually tell which).

The model shown below assumes that the rider is seated. When the rider stands, You'd mostly lose the lateral restraint at the saddle.


You're probably much more right about it than I am. I have no education or direct personal experience with this stuff, only what makes sense in my head with my mediocre understanding of structures. It makes sense to me that the down tube and chainstays have a much larger impact on lateral stiffness, but the entirety of the truss structure has a net result that will change depending on the properties of each member, correct? If the seat tube had minimal effect on lateral stiffness, I would expect we would see some manufacturers shaving weight by keeping a smaller tube profile. I'm not trying to make any specific point. It's just discussion.
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Old 09-07-23, 04:42 PM
  #38  
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Originally Posted by Eric F
You're probably much more right about it than I am.
It's not looking good for me on this. I just read the Sheldon stuff that Trakhak posted and it agrees with you: Link

It even mentions the ovalizing on my Lemond.
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Old 09-07-23, 04:56 PM
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Originally Posted by bampilot06
The fact that’s brand new and now looks like garbage, I really hope a new frame is possible.
I can't imagine how annoying that must feel. In your shoes, I'd probably want to sue but wouldn't because:

a) Tough to prove without video and;
b) It's probably not cool for cyclists to sue other cyclists.

Still, you've been wronged here and it's probably cost you 1/3 the resale value of your bike.

Are you okay with the digressions here regarding frame stresses?
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Old 09-07-23, 05:40 PM
  #40  
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Originally Posted by Harold74
I can't imagine how annoying that must feel. In your shoes, I'd probably want to sue but wouldn't because:

a) Tough to prove without video and;
b) It's probably not cool for cyclists to sue other cyclists.

Still, you've been wronged here and it's probably cost you 1/3 the resale value of your bike.

Are you okay with the digressions here regarding frame stresses?

Oh yea I don’t mind. up til now it’s been 50/50. 50 percent saying the bike is going to assplode, and 50 percent saying it’s Aye okay.

Ohhh how I wish I could sue. I have about 20 witnesses, I am sure I could get someone to testify. Unfortunately my varia camera was on low battery so I turned the camera off before the ride. Cost of suing to get a 1200.00 dollar frame? If this happened in Dallas I might be able to wing it.

Wife said IF the bike is determined unsafe, And IF my LBS can’t do anything for me, then she would allow me to buy a new one. As I said in another thread. I don’t want to have to pay for something again that I sold 2 bikes to purchase in the first place. I have a feeling the bike shop is going to deem it safe for now. Then it will be do I spend the money now or later.
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Old 09-07-23, 05:43 PM
  #41  
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Originally Posted by jadmt
hell sounds like he willfully or at least negligently caused the crash. make his home owner's insurance pay. similar thing happened to someone I know and the other person's home owners paid him.

All I have is his name from a lame apology on my strava. He is not in my state anymore nor does he live here. I am not sure how or what my home owners would do on this situation.
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Old 09-07-23, 06:23 PM
  #42  
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Originally Posted by bampilot06
He is not in my state anymore nor does he live here.
Wow he's taking this badly

@harald - that paper is "An Assessment of Bicycle Frame Behaviour under Various Load Conditions Using Numerical Simulations" (Covill et al, 2016) - this link might be better as the other one was probably tokenised for paid access.
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Old 09-07-23, 06:36 PM
  #43  
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Originally Posted by bampilot06
A jerk from out of town joined our group ride. I am assuming he decided to go for a KOM during the ride. I was number 3 in the pace line. Number 1 peeled off, Number 2 had to slightly go around him, I followed number 2. This guy decided to go between the number 1 guy who was rotating to the back and the number 4 guy. He hits number 1 tire, doesn’t go down but loses control and catapults into number 4 and they both get thrown into me all at 28-30 mph.

So aware of my surroundings? Not really much I could do to avoid this. Completely unnecessary.







Took this right before the crash.


Along with the dent. It bent a chain ring, bent the hanger, broke the barrel adjuster off the RD. bent the rear wheel, slight wobble in the front wheel, and cracked my helmet.


Havnt looked to see if my home insurance policy would cover it, but that would just cause my rates to go up.
Those frames are available from Trek. Just swap parts. Ask about crash replacement discount. Or consider upgrade to a carbon frame. Even project one. The sky’s the limit.

Wait that came with Ultegra?
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Old 09-07-23, 06:47 PM
  #44  
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Originally Posted by biker128pedal
Those frames are available from Trek. Just swap parts. Ask about crash replacement discount. Or consider upgrade to a carbon frame. Even project one. The sky’s the limit.

Wait that came with Ultegra?

it was a build. I sold 2 bikes bought the parts bought the wheels and built it, because I wanted that frame. If I wanted a carbon frame I would have bought a carbon frame. If I wanted a project one I would have bought a project one. Spent the last of the money on the wheels, so no I don’t have money to replace it. Treks crash warranty is only 20 percent off.
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Old 09-07-23, 06:57 PM
  #45  
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I feel sorry for the OP, but a lawsuit ain’t gonna happen. Would cost far too much. Good luck finding enough hard evidence to prove any kind of negligence. You have lots of witnesses? Great. What will all those depositions cost? Don’t forget to factor in witness prep costs.

How much will the frame building expert charge that he’ll need to prove his damages? He’s gonna have to prepare a report and be deposed too.

And if by some miracle it doesn’t get thrown out, and two years later he wins in court, good luck collecting.

Last edited by smd4; 09-07-23 at 07:07 PM.
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Old 09-07-23, 08:44 PM
  #46  
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Originally Posted by smd4
I feel sorry for the OP, but a lawsuit ain’t gonna happen. Would cost far too much. Good luck finding enough hard evidence to prove any kind of negligence. You have lots of witnesses? Great. What will all those depositions cost? Don’t forget to factor in witness prep costs.

How much will the frame building expert charge that he’ll need to prove his damages? He’s gonna have to prepare a report and be deposed too.

And if by some miracle it doesn’t get thrown out, and two years later he wins in court, good luck collecting.
If the instigator has offered an apology on the OP's Strava file, that's an admission. Perhaps bampilot06 should simply ask the crasher to pay (at least partly) for a new frame. Sometimes people behave reasonably without being sued.
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Old 09-08-23, 01:22 AM
  #47  
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Originally Posted by bampilot06
it was a build. I sold 2 bikes bought the parts bought the wheels and built it, because I wanted that frame. If I wanted a carbon frame I would have bought a carbon frame. If I wanted a project one I would have bought a project one. Spent the last of the money on the wheels, so no I don’t have money to replace it. Treks crash warranty is only 20 percent off.
You mean it’s not news to you that you can buy a bike frame? 😉

Looking at your first shots again, and considering how new the bike is, hopefully a few rides will demonstrate that the frame is safe, then I would definitely get that repaired and repainted. It’ll make you feel a lot better. I had a similar sized gouge taken out of a carbon chainstay by my rear mech when I hit a pothole. The repair was expensive (over 500GBP including repainting of metallic paint) but in this case a safety issue so no choice, and it still feels like an “as new” bike, not having the visible damage.

Last edited by choddo; 09-08-23 at 02:28 AM.
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Old 09-08-23, 06:12 AM
  #48  
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Originally Posted by Koyote
If the instigator has offered an apology on the OP's Strava file, that's an admission.
An "admission?" On Strava? Of what? How are you going to authenticate that? How do you know the "instigator's" wife didn't make the statement? It means absolutely nothing. And you'd still need to accrue all of the expenses I enumerated earlier. That bike frame expert who has to testify that the dent has weakened the frame beyond rideability and safety, and then testify to what a similar frame will cost, is going to come at a price. It cracks me up that you guys think lawsuits are so easy to win.

Originally Posted by Koyote
Perhaps bampilot06 should simply ask the crasher to pay (at least partly) for a new frame. Sometimes people behave reasonably without being sued.
HAHAHAHA! Right...
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Old 09-08-23, 07:36 AM
  #49  
bampilot06
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Originally Posted by choddo
You mean it’s not news to you that you can buy a bike frame? 😉

Looking at your first shots again, and considering how new the bike is, hopefully a few rides will demonstrate that the frame is safe, then I would definitely get that repaired and repainted. It’ll make you feel a lot better. I had a similar sized gouge taken out of a carbon chainstay by my rear mech when I hit a pothole. The repair was expensive (over 500GBP including repainting of metallic paint) but in this case a safety issue so no choice, and it still feels like an “as new” bike, not having the visible damage.

Requested touch up paint, not sure how that is going to work out. The frame is grey but the paint is called Dnester black. Trek has about 4 shades of black and 3 shades of grey for touch up paint. Have not gotten a clear answer on if that can be repaired. Filler and paint? Manager comes back today so hopefully I can get some answers.
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Old 09-08-23, 10:38 AM
  #50  
choddo
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Originally Posted by bampilot06
Requested touch up paint, not sure how that is going to work out. The frame is grey but the paint is called Dnester black. Trek has about 4 shades of black and 3 shades of grey for touch up paint. Have not gotten a clear answer on if that can be repaired. Filler and paint? Manager comes back today so hopefully I can get some answers.
Yeah mine wasn’t touch-up paint, it was done in a full paintshop. Separately I did also get Trek’s official touchup paint though (Rage Red in my case) and it’s a perfect match. Finish isn’t quite the same out of a bottle but if the colour matches and you can find someone with a spraygun and the skill… there’s a guy near here who repairs cars and he charges very little for small jobs like that.
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