Go Back  Bike Forums > Bike Forums > Classic & Vintage
Reload this Page >

Where to get shallower DT shift lever boss covers?

Search
Notices
Classic & Vintage This forum is to discuss the many aspects of classic and vintage bicycles, including musclebikes, lightweights, middleweights, hi-wheelers, bone-shakers, safety bikes and much more.

Where to get shallower DT shift lever boss covers?

Thread Tools
 
Search this Thread
 
Old 12-16-17, 07:58 PM
  #1  
exmechanic89
Senior Member
Thread Starter
 
exmechanic89's Avatar
 
Join Date: May 2015
Location: Richmond VA area
Posts: 2,618

Bikes: '00 Koga Miyata Full Pro Oval Road bike.

Mentioned: 17 Post(s)
Tagged: 0 Thread(s)
Quoted: 475 Post(s)
Likes: 0
Liked 8 Times in 7 Posts
Where to get shallower DT shift lever boss covers?

I run downtube shifters on my road bike, and my downtube is oval rather than round. So the shifter boss covers arent shallow enough to fit snug agains the frame. I've found there are 2 types of these covers - flat and radiused. The flat kind is too flat, and the radiused kind is too round, I need something shallower. Anyone have a source for something like that? Below is an example of a radiused cover:

https://www.ebay.com/p/Shimano-7800-....c100005.m1851
exmechanic89 is offline  
Old 12-16-17, 10:11 PM
  #2  
rccardr 
aka: Dr. Cannondale
 
rccardr's Avatar
 
Join Date: Jul 2009
Posts: 7,732
Mentioned: 234 Post(s)
Tagged: 0 Thread(s)
Quoted: 2155 Post(s)
Liked 3,404 Times in 1,205 Posts
Shimano made only those two types of boss, flat and concave.

I just use a Dremel tool with a sanding drum to shave off a little of the radius on the concave mounts. Works fine, takes about 30 seconds per boss.
__________________
Hard at work in the Secret Underground Laboratory...
rccardr is offline  
Old 12-17-17, 05:56 AM
  #3  
exmechanic89
Senior Member
Thread Starter
 
exmechanic89's Avatar
 
Join Date: May 2015
Location: Richmond VA area
Posts: 2,618

Bikes: '00 Koga Miyata Full Pro Oval Road bike.

Mentioned: 17 Post(s)
Tagged: 0 Thread(s)
Quoted: 475 Post(s)
Likes: 0
Liked 8 Times in 7 Posts
Originally Posted by rccardr
Shimano made only those two types of boss, flat and concave.

I just use a Dremel tool with a sanding drum to shave off a little of the radius on the concave mounts. Works fine, takes about 30 seconds per boss.
Thanks for posting. Yeah I had wondered if there were only the two types of covers, and had been thinking a 'custom' version might be the only way to do it. I guess by the time non-round shaped downtubes came out most bikes were using brifters.
exmechanic89 is offline  
Old 12-21-17, 09:55 PM
  #4  
RobbieTunes
Banned.
 
Join Date: Dec 2007
Posts: 27,199
Mentioned: 34 Post(s)
Tagged: 1 Thread(s)
Quoted: 378 Post(s)
Liked 1,409 Times in 909 Posts
A file. There are some convex metal files that you could use, set on a table, run the backing plate back and forth on them.

Last edited by RobbieTunes; 12-17-18 at 03:40 PM.
RobbieTunes is offline  
Old 12-17-18, 02:55 PM
  #5  
markwesti
Senior Member
 
markwesti's Avatar
 
Join Date: Jul 2015
Location: Seal Beach Ca. On the right , next to Long Beach
Posts: 1,815

Bikes: 86' Centurion Ironman

Mentioned: 72 Post(s)
Tagged: 0 Thread(s)
Quoted: 628 Post(s)
Liked 316 Times in 175 Posts
Wrap a piece of sandpaper around the down tube and sand away , with the spacer . It will be perfect .
markwesti is offline  
Old 12-17-18, 03:39 PM
  #6  
RobbieTunes
Banned.
 
Join Date: Dec 2007
Posts: 27,199
Mentioned: 34 Post(s)
Tagged: 1 Thread(s)
Quoted: 378 Post(s)
Liked 1,409 Times in 909 Posts
Originally Posted by markwesti
Wrap a piece of sandpaper around the down tube and sand away , with the spacer . It will be perfect .
Rough side out, I assume?

This issue is a Goldilocks one, for sure.
RobbieTunes is offline  
Old 12-17-18, 03:46 PM
  #7  
markwesti
Senior Member
 
markwesti's Avatar
 
Join Date: Jul 2015
Location: Seal Beach Ca. On the right , next to Long Beach
Posts: 1,815

Bikes: 86' Centurion Ironman

Mentioned: 72 Post(s)
Tagged: 0 Thread(s)
Quoted: 628 Post(s)
Liked 316 Times in 175 Posts
Actually I can’t take credit for that one. Nova cycle takes it .
markwesti is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
specialmonkey
Classic & Vintage
14
03-20-19 03:16 PM
Beemer
Classic & Vintage
5
08-11-14 03:58 PM
smontanaro
Classic & Vintage
9
03-05-13 10:54 AM
frantik
Classic & Vintage
12
02-18-13 10:49 PM
Bob Pringle
Bicycle Mechanics
15
07-23-10 04:58 PM

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.