Broken Deraileur hanger - glueing it back together!
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#27
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There was just a thread about proprietary parts--this is a good example--one of the carriers of derailleur hangers advertises they carry over 550 types--is this really necessary!? Seems like there could be at least an attempt at standardization--even if it got it down to 150, it would be an improvement.
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Not sure if it helps, but THIS (RJP201701) appears to be what you are looking for.
I looked, honest I did. I could not find one on the interwebs.
It seems to be Jamis specific, I could find no generic.
Barry
I looked, honest I did. I could not find one on the interwebs.
It seems to be Jamis specific, I could find no generic.
Barry
whaoh- that Web link is in Japenese. I wonder if that's where it's manufactured?
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There was just a thread about proprietary parts--this is a good example--one of the carriers of derailleur hangers advertises they carry over 550 types--is this really necessary!? Seems like there could be at least an attempt at standardization--even if it got it down to 150, it would be an improvement.
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When you find a supply, order two. Or three.
If I were you I'd be extremely PO'd that my one-year-old bike might be destined to become a single-speed for lack of a proprietary sacrificial part. That, or having to replace the whole rear transmission.
If I were you I'd be extremely PO'd that my one-year-old bike might be destined to become a single-speed for lack of a proprietary sacrificial part. That, or having to replace the whole rear transmission.
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I know you mean well and that's appreciated.
I'll be taking it on a test run tonight. Murphy's Law probably dictates it will fail when I'm the furthest out from help or support
. In such a scenario, I will convert it to a single speed, shorten the chain, and limp home 
I'll be taking it on a test run tonight. Murphy's Law probably dictates it will fail when I'm the furthest out from help or support


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Not the manufactuer's fault, it was my fault it broke. I was being stupid. Lesson learned.
I'm also going to try and get extra spares for future incidents!
Last edited by Toadmeister; 05-27-20 at 01:49 PM.
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UPDATE: FAILURE! Broke while I was installing it 
But, I'm not giving up yet. Investigating drill & tap options next and even Aluminum Welding. I know a couple friends who might be able to help. I promised them beer in payment.

But, I'm not giving up yet. Investigating drill & tap options next and even Aluminum Welding. I know a couple friends who might be able to help. I promised them beer in payment.
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Never give up, never say die!
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I love your enthusiasm! Weld it yourself. Check out this introductory video video on welding aluminum. You can pick up the supplies from Home Depot
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Would it be possible to recreate your own? It doesn't necessarily have to look exactly like the original; only the important bits need to be in the same places & line up.
Is there a machine shop local to you? They could fabricate something, certainly.
Alternatively... know anyone with a 3D printer?
Is there a machine shop local to you? They could fabricate something, certainly.
Alternatively... know anyone with a 3D printer?
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I love your enthusiasm! Weld it yourself. Check out this introductory video video on welding aluminum. You can pick up the supplies from Home Depot
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Not the manufactuer's fault, it was my fault it broke. I was being stupid. Lesson learned.
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Side 2!
Will throw it on the bike tonight.
Will throw it on the bike tonight.

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Would it be possible to recreate your own? It doesn't necessarily have to look exactly like the original; only the important bits need to be in the same places & line up.
Is there a machine shop local to you? They could fabricate something, certainly.
Alternatively... know anyone with a 3D printer?
Is there a machine shop local to you? They could fabricate something, certainly.
Alternatively... know anyone with a 3D printer?
But, I think we might have this licked with the machine screws holding it together after drill and tapped, it's looking good!
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If you need more clearance you can grind the screws heads down. It's not like you plan on taking them out again.
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Got it all back together, holding great and I'm probably putting more stress on it working on it than I will riding with it.
Went up and down the block a bit, seems fine. Got some more fine tuning to do tommorow.
Went up and down the block a bit, seems fine. Got some more fine tuning to do tommorow.
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I've enjoyed reading about your "Adventures in Derailleur Hanger Repair" and I hope it serves you well until you can get a replacement.
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