Home made BAR PLUGS ~ Epilog
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Have you thought about casting your own urethane plugs?
That way they can be tapered for ease of insertion, and your choice of hardness.
You seem well-equipped for the mold making.
and it is a chance to expand your skill base.
Our local supplier is very helpful. If there is a local supplier near you it might be worth asking, at least for future reference and other possible projects.
I like your latest leather project, and more pleasing to my eye than the style available from Japan with its prominent front seam.
are you wet molding the leather?
That way they can be tapered for ease of insertion, and your choice of hardness.
You seem well-equipped for the mold making.
and it is a chance to expand your skill base.
Our local supplier is very helpful. If there is a local supplier near you it might be worth asking, at least for future reference and other possible projects.
I like your latest leather project, and more pleasing to my eye than the style available from Japan with its prominent front seam.
are you wet molding the leather?
Well equipped for mold making? Me? Heh, not me Big Block. But thanks. Not much in the way of local suppliers near these small, sandy villages off the beaten path. But I'm liking the look of some of that rubber rod linked to.
I am wet molding the leather. Those hoods in the pics are my second prototype and thus, still a work in progress. Had to set those aside while I built my outbuilding but now I can get back into them in earnest. They have proven to be quite tricky. It took me 5 pattern changes to get them this close and so far, only working on Nuovo Record levers. I have to thank Rudi for his valuable input...and still owe him a set... and will be trying out a couple more sets in the next couple of weeks.
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Thanks kindly Joe.
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Campy NR brake hoods in leather work for me....want a vintage Balilla brake lever assy to use as a model ? Very simple....mostly straight and squarish..... Would be awesome for a couple of old Italian bikes I have !
I will await your PM....
Joe
I will await your PM....
Joe
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Two sets of plugs please.
As for the hoods, I have a call into my bike buddy Tommy in China.
He bought a JP Weigle recently and these would be so cool.
As for the hoods, I have a call into my bike buddy Tommy in China.
He bought a JP Weigle recently and these would be so cool.
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Hey rootboy. those bar plugs look pretty swanky. when you wet forming your leather, how/what are you using to keep the leather tight against the brake lever body? I tried this a few times and found that the leather wasnt getting tight enough to really stay in shape/place for very long even after sewing them tighter.
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That's really pretty, nice work!
I've always thought that it's a little corner of the bike that could be made to do more work, like storage inside the end of the bar (Flashlight? First aid kit? Birth control?). Hmm, could a teeny clock movement be found to inset in one bar end plug, and perhaps a matching mini thermometer for the other.
I've always thought that it's a little corner of the bike that could be made to do more work, like storage inside the end of the bar (Flashlight? First aid kit? Birth control?). Hmm, could a teeny clock movement be found to inset in one bar end plug, and perhaps a matching mini thermometer for the other.
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Thanks Joe. I did lube the O rings before I inserted them. Really needed to on these and let me tell you, these aren't going anywhere. In fact, I'm not sure I can even remove them! Without marring the finish that is. Yes, production time id the challenge, and how it effects a price I would have to charge. These things, as are, take me a long time to make. I'm sure an experienced machinist could whip them out very quickly, but I have to plod. However, with a rubber expander plug one would only have to turn the face plate, as it were.
I might continue to experiment with this in aluminum, but, for now, on to my next whacky project! vvvv
I might continue to experiment with this in aluminum, but, for now, on to my next whacky project! vvvv
I have been working on some leather hoods too for Campagnolo levers, I am adding pretty hard closed cell foam to the top of the hood to change the feel of the levers when you are riding on the hoods, way back that was my most discomfort with Campagnolo levers, Mafacs felt a bit better so in looking at them in profile that is what gave me the concept to add material under the hood.
Last edited by repechage; 10-31-13 at 08:24 PM.
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Removing the end plugs will be easier if you relieve the vacuum.
I have been working on some leather hoods too for Campagnolo levers, I am adding pretty hard closed cell foam to the top of the hood to change the feel of the levers when you are riding on the hoods, way back that was my most discomfort with Campagnolo levers, Mafacs felt a bit better so in looking at them in profile that is what gave me the concept to add material under the hood.
I have been working on some leather hoods too for Campagnolo levers, I am adding pretty hard closed cell foam to the top of the hood to change the feel of the levers when you are riding on the hoods, way back that was my most discomfort with Campagnolo levers, Mafacs felt a bit better so in looking at them in profile that is what gave me the concept to add material under the hood.
#37
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Thanks Joe. I did lube the O rings before I inserted them. Really needed to on these and let me tell you, these aren't going anywhere. In fact, I'm not sure I can even remove them! Without marring the finish that is. Yes, production time id the challenge, and how it effects a price I would have to charge. These things, as are, take me a long time to make. I'm sure an experienced machinist could whip them out very quickly, but I have to plod. However, with a rubber expander plug one would only have to turn the face plate, as it were.
I might continue to experiment with this in aluminum, but, for now, on to my next whacky project! vvvv
I might continue to experiment with this in aluminum, but, for now, on to my next whacky project! vvvv
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Wanna know how to turn brass without slinging it all over your hair and down your shirt ? Use a left hand brazed carbide upside down with the spindle in reverse so that it slings it into the chip pan instead.
Try not to forget which way to turn the spindle on, when you do that, every chance you get.
Luv those hoods, btw.
The plugs came out lookin' good too.
Try not to forget which way to turn the spindle on, when you do that, every chance you get.
Luv those hoods, btw.
The plugs came out lookin' good too.
Last edited by Zinger; 11-01-13 at 12:20 AM.
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Hey rootboy. those bar plugs look pretty swanky. when you wet forming your leather, how/what are you using to keep the leather tight against the brake lever body? I tried this a few times and found that the leather wasnt getting tight enough to really stay in shape/place for very long even after sewing them tighter.
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Removing the end plugs will be easier if you relieve the vacuum.
I have been working on some leather hoods too for Campagnolo levers, I am adding pretty hard closed cell foam to the top of the hood to change the feel of the levers when you are riding on the hoods, way back that was my most discomfort with Campagnolo levers, Mafacs felt a bit better so in looking at them in profile that is what gave me the concept to add material under the hood.
I have been working on some leather hoods too for Campagnolo levers, I am adding pretty hard closed cell foam to the top of the hood to change the feel of the levers when you are riding on the hoods, way back that was my most discomfort with Campagnolo levers, Mafacs felt a bit better so in looking at them in profile that is what gave me the concept to add material under the hood.
I'm now musing about 7/8's concern, regarding keeping them in place. Although these fit like gloves, I haven't ridden these as of yet. Still fine tuning the shape. And the fit. With all the compound curves and the idiosyncrasies of the leather when its wet, this may be the most difficult thing I've ever tried in leather.
To get the fit just right.
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Those leather hoods look great, Root! If you do make a batch to sell. I'd order some..
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RB, those plugs are gorgeous .. wow, an aluminum version would be great with the circles filled in with paint ...
Hoods ... I have a set of these, unmounted Too nice to use! Sort of. Next time we get together I'll show them to you.
Scott
Hoods ... I have a set of these, unmounted Too nice to use! Sort of. Next time we get together I'll show them to you.
Scott
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That Japanese guy is very talented, eh Scott? Especially when you look closely at his rolled and burnished edges. Plus, that almost looks like chrome tanned leather, very difficult to get it to edge finish like that, but it could be vegetable tanned, dyed yellow. Very nice.
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Thank you NorthBend. Wow. You guys are overwhelming me with your praise, not to mention orders! It was probably a bit pre-mature to post the hoods as I'm still working them out but now that I'm freed up a little bit, and cold weather is coming on, I'm going to make some of these and will let you guys know as I get them done. Again, my thanks for all the support.
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Ha! Good one. I'd love to, and will. This was supposed to be more of a show and tell thread than a sales pitch and you guys caught me off guard, but I'll whip the elves and give them their dose and start bending leather.
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Fantastic work as always Scott.
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#49
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Have you developed a logo ?....you need a leather stamp to emboss your logo on the side there....!
Joe
Joe
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I'd buy a set brass plugs.
Also the hoods.
Also the hoods.
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