Go Back  Bike Forums > Bike Forums > Framebuilders
Reload this Page >

Gravel touring frame build WIP

Search
Notices
Framebuilders Thinking about a custom frame? Lugged vs Fillet Brazed. Different Frame materials? Newvex or Pacenti Lugs? why get a custom Road, Mountain, or Track Frame? Got a question about framebuilding? Lets discuss framebuilding at it's finest.

Gravel touring frame build WIP

Thread Tools
 
Search this Thread
 
Old 02-07-20, 02:27 AM
  #1  
Saul KK
Member
Thread Starter
 
Join Date: Jun 2018
Location: Melbourne
Posts: 49
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 5 Post(s)
Likes: 0
Liked 11 Times in 7 Posts
Gravel touring frame build WIP

Thought I'd post some progress photos of my new bike frame. Don't have the time to do descriptions for each photo, but let me know if you have any questions about my hack process and I'll try to answer.

This is a continuation from my frame geometry questions posted in this thread:
https://m.bikeforums.net/showthread.php?p=21012205#post21012205
​​​​​​






Saul KK is offline  
Old 02-07-20, 02:32 AM
  #2  
Saul KK
Member
Thread Starter
 
Join Date: Jun 2018
Location: Melbourne
Posts: 49
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 5 Post(s)
Likes: 0
Liked 11 Times in 7 Posts




Saul KK is offline  
Old 02-07-20, 02:40 AM
  #3  
Saul KK
Member
Thread Starter
 
Join Date: Jun 2018
Location: Melbourne
Posts: 49
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 5 Post(s)
Likes: 0
Liked 11 Times in 7 Posts




Saul KK is offline  
Likes For Saul KK:
Old 02-07-20, 02:44 AM
  #4  
Saul KK
Member
Thread Starter
 
Join Date: Jun 2018
Location: Melbourne
Posts: 49
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 5 Post(s)
Likes: 0
Liked 11 Times in 7 Posts


Saul KK is offline  
Likes For Saul KK:
Old 02-07-20, 06:33 AM
  #5  
unterhausen
Randomhead
 
Join Date: Aug 2008
Location: Happy Valley, Pennsylvania
Posts: 24,398
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 4 Post(s)
Liked 3,698 Times in 2,518 Posts
okay, that dropped stay is great. How did you bend it? Is that Nova tubing?

My next frame is for a gravel/bikepacking bike. I'm using 2OS lugs and Nova tubing that I have had sitting around since Nova had a sale. I was thinking about getting some Zona tubing to replace it, but the difference between 8/5/8 and 7/4/7 is pretty minimal.

I have a SRAM road crank and a spider that fits Shimano mtb chainrings for it.

Last edited by unterhausen; 02-07-20 at 06:43 AM.
unterhausen is offline  
Old 02-09-20, 07:17 AM
  #6  
Saul KK
Member
Thread Starter
 
Join Date: Jun 2018
Location: Melbourne
Posts: 49
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 5 Post(s)
Likes: 0
Liked 11 Times in 7 Posts
It's zona tubing, but the thicker 8/5/8 with a 7/5/7 DT.

I capped off one end of the CS and filled it with sand. Then welded the other end shut, making sure to leave a couple of pin holes for the hot gas to escape (otherwise potential pipe bomb). Then using a rose bud torch head I gently heated and bent it. The trick is all in even heat control. I bought some spare CS's and got it on my second attempt.

Some good videos of some Japanese guys bending car exhaust tubes with a similar method on YouTube.
Saul KK is offline  
Likes For Saul KK:
Old 02-09-20, 08:14 AM
  #7  
unterhausen
Randomhead
 
Join Date: Aug 2008
Location: Happy Valley, Pennsylvania
Posts: 24,398
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 4 Post(s)
Liked 3,698 Times in 2,518 Posts
Thanks, that's a pretty remarkable bend
unterhausen is offline  
Old 03-08-20, 11:09 AM
  #8  
calstar 
Senior Member
 
calstar's Avatar
 
Join Date: Mar 2012
Location: santa barbara CA
Posts: 1,087
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 96 Post(s)
Liked 30 Times in 21 Posts
Really nice work, finished yet, how does it ride? I appreciate taking the time to post your process, seeing how you fixture, layout, etc.

"...Japanese guys bending car exhaust tubes...."
​​​​​​vid of bending exhaust pipe, he leans on the pipe as it heats to bend it
​​​​​​
__________________
Brian

Last edited by calstar; 03-08-20 at 11:18 AM.
calstar is offline  

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.