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Old 05-15-23, 10:24 AM
  #26  
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Originally Posted by Eric F
The comments about stuck hex nuts got me thinking...I can't remember the last time I turned a hex nut on one of my bikes. On my 3 most current bikes, I don't think there is a single fastener that is a hex nut. Everything is Allen or Torx.
which sucks if there debris in them & a cheap poor toleranced tool is used. I should have did a slightly through inspection on the one bicycle upon picking up. I might have caught an issue that I now own. I should be proactive & find the allen bolt & replace it before a service is due. meh, why do it today when there's potentially tomorrow?

I'd rather have a Hex with the center of the head having a torx or allen provision, but I'm sure "cost" is why most don't do it.
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Old 05-15-23, 10:29 AM
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Old 05-15-23, 10:38 AM
  #28  
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If you start a thread and then provide most of the replies, perhaps you actually need a blog.
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Old 05-15-23, 10:38 AM
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I think the only hex head nuts on my bike are for the second pivot on my dual pivot brakes. The third faceted nut on my bike is octagonal--the headset nut.
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Old 05-15-23, 10:46 AM
  #30  
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Originally Posted by smd4
I think the only hex head nuts on my bike are for the second pivot on my dual pivot brakes. The third faceted nut on my bike is octagonal--the headset nut.
hydr brake fittings are "hex", pedal axle contains a "hex" & allen. Even the spoke nips are not hex. Those squares designed them to be, squares.
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Old 05-15-23, 11:34 AM
  #31  
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Old 05-15-23, 11:45 AM
  #32  
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Originally Posted by robalong
An interesting observation. The problem with Allen and Torx instead of a hex nut is that they can't be freed by careful grinding. Sure, the heads can be ground off, and the rest drilled out ... but I would never attempt that. To me, that's a task for a skilled engineer in a machine shop with specialized machines and toolings.

A hex nut can be removed by brute force if necessary - grinding, chiselling, hammer and punch. All quite primitive. For someone with a bike loaded with Allen and Torx bolts, the only way is to have top quality tools. It's a good idea to attend to such bolts periodically. Turn back the bolt a tad, and retighten, to avoid its getting stuck in there.

I stick to old bikes, because I only occasionally see an Allen bolt head, most often on the handlebar stem. I've never had a problem with those.

Cheers!
I once had a torx bolt where the socket had stripped. I was able to grind slots on the top edges of the bolt head, and turn it out with a flat-blade screwdriver.

I would never let the type of fasteners determine what type of bike I have, especially since my preference is for newer bikes. I'm also not opposed to having an excuse to buy a new tool.
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Old 05-15-23, 12:10 PM
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Old 05-15-23, 12:20 PM
  #34  
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Originally Posted by robalong
I reckon you could instead have ground the head so it had two flats that a wrench would fit. Congrats on your success, and thanks for sharing it with us. It's what this thread is about. I've been wrenching for sixty years, and I learn something every time I tackle a bicycle. A couple of days ago, I serviced a bike for a good friend. When I'd finished, I gave it a visual check, especially the frame and its lugs. I'd been working from one side of the bike. When I looked at the other side during my final visual inspection, I saw that the seat tube was catastrophically broken just above the bottom bracket.

What did I learn?

ALWAYS inspect the frame FIRST, before starting work.

Yep! It ain't rocket science, but it's close .

Cheers!
The bolt head was recessed. There was no way to access the sides of the bold head to grand flats. Using a Dremel to grind slots in the top of the bolt also cut into the plastic of the Campy shifter lever body, but it's something I could live with since it's hidden by the rubber cover.
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Old 05-15-23, 12:30 PM
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Old 05-15-23, 12:38 PM
  #36  
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Originally Posted by robalong
Who is 'beng1'? Google couldn't help me to find out.
Beng1 is a member of this site who posts a variety of oddball threads. He prefers bikes he's found and "refurbished," dislikes handlebar tape, and has disdain for anyone who enjoys high-quality bikes and components. Search here and you'll see.
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Old 05-15-23, 03:10 PM
  #37  
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Cyccomute,
Although derailer and brake cables are “pre-stretched”, there is still some construction stretch left in the cable. It’s around 0.5 to 1% . That may not seem like much but on a 2300mm cable, that can be 10 to 20mm of stretch. When I install derailer cables, I shift gears several times without moving the derailer then I reachor the cable and do it again as many times as necessary to get the cable so that it doesn’t stretch anymore.
Yep!! That extra 5 minutes up front saves a lot of labor on the back end for the shop over the course of a year. Little things like that add up over time and are real money for the shop owner. A good mechanic knows this and will make every effort to do it right the first time so they don't get a return.
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Old 05-15-23, 06:24 PM
  #38  
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Originally Posted by robalong
After so many years of turning nuts, I have a good success rate. How so? I remember the early days, when a rusted nut would beat me, and bring the work to a halt.


I'll start with this:


I still don't understand how this works, I just know that it does. Sometimes, a nut can be removed with fingers once the torque is released. But it's commonplace to have to use a wrench all the way if rust and gunge need to be overcome.


So ... half a turn backwards (release), a full turn forwards (tightening). Half a turn back, a full turn forwards, until the nut is off. Instead of powering on in one direction (release).
I don't understand how this works either. I've been pondering it awhile and finally fetched a nut and bolt to see for myself. I followed your instructions, turned the nut half turn back/release then full turn forward/tight, repeat.... Instead of coming loose, the nut worked itself down the bolt until it bottomed out. It sure is a mystery how that works for you.
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Old 05-15-23, 07:23 PM
  #39  
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Originally Posted by shelbyfv
I don't understand how this works either. I've been pondering it awhile and finally fetched a nut and bolt to see for myself. I followed your instructions, turned the nut half turn back/release then full turn forward/tight, repeat.... Instead of coming loose, the nut worked itself down the bolt until it bottomed out. It sure is a mystery how that works for you.
i'm sure it was a poor wording.

what they might've meant was back 1/2 turn forward 1 turn, back 1 1/2 turns forward 1 turn, back 1 1/2 turns etc

it's that other half that always gets ya.
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Old 05-15-23, 08:00 PM
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A favorite of mine is to remove the outer arm from a Campagnolo front derailleur 1032

and clearance drill and heli-coil the cable bolt threads

I use a titanium Torx bolt. This combo will never strip out.

great component good for another 50 years

/markp

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Old 05-16-23, 02:44 AM
  #41  
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Old 05-16-23, 03:03 AM
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Old 05-16-23, 04:53 AM
  #43  
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Nuts and bolts ... how to make sure they're doing the job right

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Old 05-16-23, 06:54 AM
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Old 05-16-23, 07:05 AM
  #45  
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Originally Posted by robalong
It includes how to decide whether to turn the nut or the bolt in various applications. Stuff about the role of washers. Again, a technical article that I found quite readable:
https://www.boltscience.com/pages/nu...tightening.htm
But, it isn't very helpful. It effectively just concludes with "It depends".

In theory, if one assumes the bolt under tension is less likely to vibrate loose than its nut (ceteris paribus), then, one holds the nut immobile, and tightens the bolt. This way, the surface between nut/washer/part is not smoothed during the turning process, consequently impairing friction.

But, it's probably such a minor difference that it's not worth worrying about.
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Old 05-16-23, 07:08 AM
  #46  
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BF has a well established sticky thread.Hints and Tricks Maybe someone could ask the mods to incorporate this thread so OP's pro tips won't be lost to posterity.
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Old 05-16-23, 07:14 AM
  #47  
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Old 05-16-23, 07:22 AM
  #48  
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On the Campy 1032 FD, the cable fixing bolt is threaded into aluminum, so after 40 years or so, the threads do strip out, whether from wear or over tightening.

this mod results in a very solid thread for the bolt. It will last another 50 years. Great component.

Modern Campy FDs are in fact helicoiled from the factory in this location.

A nut is (generally) steel so the threads are much more solid

/markp
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Old 05-16-23, 07:26 AM
  #49  
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Old 05-16-23, 07:40 AM
  #50  
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