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Old 05-10-24, 05:15 PM
  #39  
saddlesores
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Join Date: Feb 2004
Location: Thailand..........Nakhon Nowhere
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Bikes: inferior steel....and....noodly aluminium

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Originally Posted by UnCruel
An update, for anyone who is curious. The hanger (and the tent/bag) survived the trip, which turned out to be 6 days of mostly gravel. The hanger deformed a little, but did its job of keeping the bag off of the tire. One of the J hooks relaxed, or unbent a little. Also, the part that hangs over the handlebar bent more and tightened around the handlebar, so it had to be unbent a little to remove it from the bike. The conclusion is that this aluminum is too soft for the purpose. However, when I formed the hanger I had heated the aluminum to bend it more easily without cracking, and I suppose that might have annealed it to make it softer (what little I know about metallurgy is for metals other than aluminum).
handlebar bar hanger supports are typically made of steel rod.
i used the oldfangled style bar bags that used a steel rod support, with bungee cords down to hooks at the dropouts, for years. carried 5-8 pounds, including SLR camera with 200mm lens, with no issues.
switch material should solve your problem.
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