Originally Posted by
guy153
I'd be a bit more concerned about the places where it looks a bit like you might have some gaps or discontinuities, although it's hard to see from the photos.
Thanks for the comments! Yes- lots of discontinuity in all of my stops and starts. And, a hole or two filled and some burned edges on the miter of some of the similarly sized tubes. Though, surprisingly, I was able to get decent welds between the top tube and down tube on my headtube with a big cup and a long stick out of the electrode. I had more of a problem continually bonking my head trying to see around the tubes.
While things might not look super pretty, Ron Sutphin was observing/ inspecting and Mike DeSalvo was teaching and helping as well. If anything seemed like it was a structural issue, I'm sure they would have mentioned it and had me redo. This was all after a BB/Seat tube weld/break test (on scrap parts) to confirm that I was getting good penetration. So, hopefully, no failures in the coming years/miles. Some of the weird looking places were 'fixed' later in the process and some are just shadows where a lumpy area is making an OK area look like a gap. Not totally pretty, but as my dad would say, "at least people will look at it and believe you welded it." =P