White powder on bonded carbon frame, is it safe?
#26
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Just the one you quoted.
Are you complaining that he asked, complaining that I answered, or just complaining?
Or is your post an attempt to get rid of extraneous posts by adding your own extraneous and off topic post?
Keep up the good work.
Are you complaining that he asked, complaining that I answered, or just complaining?
Or is your post an attempt to get rid of extraneous posts by adding your own extraneous and off topic post?
Keep up the good work.

#27
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The whole "same process used in aerospace..." is a great marketing hype. They also use adhesive tape. The one thing that the average cyclist does not do, which A&P techs do for a living, is to inspect and completely rebuild frame components on a frequent and regular basis.
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The whole "same process used in aerospace..." is a great marketing hype. They also use adhesive tape. The one thing that the average cyclist does not do, which A&P techs do for a living, is to inspect and completely rebuild frame components on a frequent and regular basis.
#29
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Kontact don’t get the notion that I’m disagreeing with you. Isolating the dissimilar materials is absolutely necessary. What I’m saying is that while “aerospace industry” processes have been used, it does not negate the fact that in the aerospace industry, entire vehicles from the rubber touching the tarmac to the top of the tail are inspected and repaired/replaced very frequently. This is not something that a cyclist is doing regularly, if at all.
As for the hype of “aerospace” in cycling, yes, it is hype used by bicycle manufacturers to make their products seem superior to other technology. The Wright Flyers were made of wood, so that’s “aerospace industry” right? Where are the wooden bicycles? Yes, I know they exist, I’ve built some wheels for early 20th century safety bicycles with wooden rims. My old sneakers had velcro straps and I wanted them because velcro was used by astronauts and that fact was used to market the shoes to me.
As for the hype of “aerospace” in cycling, yes, it is hype used by bicycle manufacturers to make their products seem superior to other technology. The Wright Flyers were made of wood, so that’s “aerospace industry” right? Where are the wooden bicycles? Yes, I know they exist, I’ve built some wheels for early 20th century safety bicycles with wooden rims. My old sneakers had velcro straps and I wanted them because velcro was used by astronauts and that fact was used to market the shoes to me.
#30
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Kontact don’t get the notion that I’m disagreeing with you. Isolating the dissimilar materials is absolutely necessary. What I’m saying is that while “aerospace industry” processes have been used, it does not negate the fact that in the aerospace industry, entire vehicles from the rubber touching the tarmac to the top of the tail are inspected and repaired/replaced very frequently. This is not something that a cyclist is doing regularly, if at all.
As for the hype of “aerospace” in cycling, yes, it is hype used by bicycle manufacturers to make their products seem superior to other technology. The Wright Flyers were made of wood, so that’s “aerospace industry” right? Where are the wooden bicycles? Yes, I know they exist, I’ve built some wheels for early 20th century safety bicycles with wooden rims. My old sneakers had velcro straps and I wanted them because velcro was used by astronauts and that fact was used to market the shoes to me.
As for the hype of “aerospace” in cycling, yes, it is hype used by bicycle manufacturers to make their products seem superior to other technology. The Wright Flyers were made of wood, so that’s “aerospace industry” right? Where are the wooden bicycles? Yes, I know they exist, I’ve built some wheels for early 20th century safety bicycles with wooden rims. My old sneakers had velcro straps and I wanted them because velcro was used by astronauts and that fact was used to market the shoes to me.
However, bikes are really easy to inspect compared to a wing root. The OP inspected his bonds.
#31
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I don't doubt what you're saying is true(aerospace inspection & rebuild), however your broad generalization doesn't apply here. The point, in this case, is either the mfg did the bonding right or they saved a few cents and ignored what was known at the time as the proper process, regardless of the source of that process. It's likely the aerospace industry did develop the carbon-aluminum bonding process..that doesn't make it hype or a bad process.
#32
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Tough crowd.
I’m not saying these manufacturing processes are bad, nor the products themselves; my point is that the inspection, repair/remediation, and/or replacement go hand-in-hand with the product itself and the replacement or recementing of tubes/lugs is simply not something that is done by all but a handful of cyclists.
I’m not saying these manufacturing processes are bad, nor the products themselves; my point is that the inspection, repair/remediation, and/or replacement go hand-in-hand with the product itself and the replacement or recementing of tubes/lugs is simply not something that is done by all but a handful of cyclists.
#33
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I have a '92 Trek 8900 that's now..31 years old and it shows no evidence of this corrosion. I read somewhere, can't remember where, before I bought this bike that Trek used the same process-procedures bonding the aluminum lugs to the carbon tubes as the aircraft industry(or maybe that process is just good-practice known at the time). My condolences to the OP, but it is good to see what this corrosion looks like. I did a ton of research on carbon/aluminum lug frames prior to purchasing the 8900 and didn't come across a discussion like this. Hopefully this discussion will help someone in the future.
..just looked at the 1992 Trek Spec Manual and found this:

..just looked at the 1992 Trek Spec Manual and found this:

I was a mechanical engineer for 44 years, I worked with at least 50, if not 100 companies, most were very religious about proper design, a few were not, often it was management that decided they would go against engineering to save a buck. The only time I can remember one of my engineering managers being like that was when I told him we should not mount a PCB upside down, after all, heat rises is pretty basic. Eventually many PCB's were returned, the electrolytic capacitors failing due to excessive heat.
#34
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There is a whole lot of assumptions and judgment going on here with no facts other than a few bike shop urban myths.
Meanwhile the OP is happily riding along and will continue to do so for another decade.
Meanwhile the OP is happily riding along and will continue to do so for another decade.
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#36
Chipper
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Thanks for all the advice fellas. It's not actually mine, just a bike I was considering purchasing. I've since found a mint 1990 model.
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#38
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I didn't read it in any Trek documentation..it was off some forum, possibly BF. In this case, apparently it wasn't marketing hype as Specialized seems to have ignored best-practice at the time and taken the "let's save $.94..by the time it becomes a problem it won't be our problem" pathway.
I don't doubt what you're saying is true(aerospace inspection & rebuild), however your broad generalization doesn't apply here. The point, in this case, is either the mfg did the bonding right or they saved a few cents and ignored what was known at the time as the proper process, regardless of the source of that process. It's likely the aerospace industry did develop the carbon-aluminum bonding process..that doesn't make it hype or a bad process.
I don't doubt what you're saying is true(aerospace inspection & rebuild), however your broad generalization doesn't apply here. The point, in this case, is either the mfg did the bonding right or they saved a few cents and ignored what was known at the time as the proper process, regardless of the source of that process. It's likely the aerospace industry did develop the carbon-aluminum bonding process..that doesn't make it hype or a bad process.

#39
Chipper
Thread Starter
Yes. I didn't buy the pictured bike, I found a mint model without any signs of corrosion. Given its already lasted 30 years, I figure it'll probably last another couple, and in the meantime I know what to look out for.
So, uh, thanks anyway?
So, uh, thanks anyway?
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#41
Newbie
It might be a good idea though, to avoid any brand that shows this symptom unless you know for sure they eventually changed their design and process, and then only buy after the date of the change.
#42
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Your statement could lead someone to believe bonded carbon frames are prone to failure, not true. Properly designed and manufactured, it will last as long as any other frame.
It might be a good idea though, to avoid any brand that shows this symptom unless you know for sure they eventually changed their design and process, and then only buy after the date of the change.
It might be a good idea though, to avoid any brand that shows this symptom unless you know for sure they eventually changed their design and process, and then only buy after the date of the change.
#43
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that's what you should have said in the previous post, no need to brow beat the guy and leave others confused by what you mean
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I had a '95 Epic Comp for 14 years, until it was stolen. An absolutely fabulous bike that never hinted at failing. Anecdotal? Sure. I also have a '93 Cadex CFR2 which I wouldn't hesitate to flog all day long. Safety is an illusion which our society seems unduly obsessed with these days IMHO.
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I had a '95 Epic Comp for 14 years, until it was stolen. An absolutely fabulous bike that never hinted at failing. Anecdotal? Sure. I also have a '93 Cadex CFR2 which I wouldn't hesitate to flog all day long. Safety is an illusion which our society seems unduly obsessed with these days IMHO.