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Weird brake lever deterioration

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Old 09-25-22, 10:06 AM
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tenrec
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Weird brake lever deterioration

Any idea what's going on with my brake levers? These are not scratches or scrapes -- they are some sort of curlicue lines in the aluminum of the levers. They remind me of worm damage to wooden ships at sea. These are the original brake levers that came with my bike. Thay are 2009 Shimano Ultegra and they're mounted on a 2009 Trek Madone 4.7. The deterioration began a number of years ago and had been getting gradually worse.

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Old 09-25-22, 10:20 AM
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Do you wear a wedding ring? This looks like something cut through the surface as a small scratch, and then given an opening the decay spread. Looks worst under your ring finger.
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Old 09-25-22, 10:25 AM
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Originally Posted by tenrec
Any idea what's going on with my brake levers? These are not scratches or scrapes -- they are some sort of curlicue lines in the aluminum of the levers. They remind me of worm damage to wooden ships at sea. These are the original brake levers that came with my bike. Thay are 2009 Shimano Ultegra and they're mounted on a 2009 Trek Madone 4.7. The deterioration began a number of years ago and had been getting gradually worse.

Those parts are anodized, or they should be. While the oxide layer created by anodizing is tough, it's not invincible. Besides sanding, one of the only ways to get through anodizing is a strong basic solution, or enough time with a weaker solution.

To be perfectly honest, it looks like someone took a fine grinding stone in a Dremel and let it skip across the surface of your levers. Usually when anodizing wears through it has an obvious cause.
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Old 09-25-22, 11:09 AM
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Corrosion, nothing more, nothing less.
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Old 09-25-22, 11:58 AM
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That's common on older anodized Shimano shifter levers, often seen on the levers from the early 90 onwards, unfortunately
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Old 09-25-22, 12:47 PM
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Originally Posted by Unca_Sam
Those parts are anodized, or they should be. While the oxide layer created by anodizing is tough, it's not invincible. Besides sanding, one of the only ways to get through anodizing is a strong basic solution, or enough time with a weaker solution.

To be perfectly honest, it looks like someone took a fine grinding stone in a Dremel and let it skip across the surface of your levers. Usually when anodizing wears through it has an obvious cause.
Is there anything that con be done about it? Can the levers be refinished?
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Old 09-25-22, 12:48 PM
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Corrosion, certainly, but in such an odd linear pattern.
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Old 09-25-22, 12:50 PM
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I do wear a wedding ring. I'm not sure it's exposed by my gloves, although that's possible. I see what you mean about the problem being worse in that area.
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Old 09-25-22, 01:22 PM
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Has the bike been ridden in the winter, when there might be salt residue on the roads? It certainly does look like corrosion.
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Old 09-25-22, 01:45 PM
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@tenrec - you can remove the levers from the base as an individual part.
Spray with Oven Cleaner and let it sit for no more than 15 min and rinse. The anodizing will be removed.
Polish with Mothers AL polish and it will be fine. The downside is needing to polish periodically.
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Old 09-26-22, 12:14 PM
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I assume this is on both R and L levers? Pictures suggest L and R levers.
If true, a ring may not be the only cause, unless you wear rings on both hands.
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Old 09-26-22, 02:31 PM
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Old 09-26-22, 03:36 PM
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Originally Posted by cxwrench
Corrosion, nothing more, nothing less.
+1,

You sweat too much. Aluminum and salt don't get on very well, especially with a bit of acidity to help things along. Once your caustic mix gets through the protective surface it's free to attack the base metal with impunity.

Clean them up If you care) with something like Scotchbrite, then apply some kind of clear lacquer to protect them. You don't have to be obsessive, but a periodic wipe with a damp rag can prevent a recurrence.
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Old 09-27-22, 04:57 PM
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Originally Posted by MudPie
I assume this is on both R and L levers? Pictures suggest L and R levers.
If true, a ring may not be the only cause, unless you wear rings on both hands.
Yes, it's on both levers. I only wear a ring on one hand.
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Old 09-28-22, 07:33 AM
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I'm thinking abrasion from a car rack or something like that.
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Old 09-28-22, 10:27 AM
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This is normal corrosion, probably from sweat. I’ve seen hundreds of levers that look just like it.
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Old 09-28-22, 01:33 PM
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Originally Posted by bblair
I'm thinking abrasion from a car rack or something like that.
Not that...we already figured it out a few days ago.
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Old 10-05-22, 03:25 PM
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The aluminum wheels on my van looked like that, before they got really bad. From cat urine and road salt. i'd say cat urine does more damage than road salt. And both cause far more damage than human sweat. I've seen plenty of bikes that are relegated to indoor trainer status that were destroyed by sweat. Living in the rust belt, all cars and bikes (and snowblowers) used in winter get destroyed so there isn't much hope in fighting it. Titanium is best at resisting corrosion but I haven't see ti sti levers.

Aluminum forms aluminum oxide on the surface as it cools to a solid. Any minor scratch can expose the underlying aluminum to corrosion. That factory finish is hard to replicate unless you have a lot of patience. A bit of clear spray paint can help protect the finish. There are aluminum colored spray paints but they are a tough color to work with.
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