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Old 10-24-21, 12:27 PM
  #1  
cyrano138
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Removing this should be fun

Honestly I think there should be an entire subform dedicated to removing stuff that has been tragically mis - installed.
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Old 10-24-21, 12:52 PM
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Yes, those painted threads have a few unsightly bare spots.
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Old 10-24-21, 01:18 PM
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Jeff Wills
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What, the toothed washer that's spun on the steerer tube? That happened on nearly all the bikes I worked on BITD. Cheap bikes, thin headset washers, and loose tolerances made this a given.

SOP was to grab the channel-lock pliers and turn the washer to put it right. If the headset didn't hold its adjustment, we'd put in a second washer.
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Old 10-24-21, 02:18 PM
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Originally Posted by Jeff Wills
...grab the channel-lock pliers and turn...
Yep... Then the Vice Grips... Then the pipe wrench... One thing for sure... IT'S COMING OFF!
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Old 10-24-21, 03:04 PM
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Originally Posted by Jeff Wills
What, the toothed washer that's spun on the steerer tube? That happened on nearly all the bikes I worked on BITD. Cheap bikes, thin headset washers, and loose tolerances made this a given.

SOP was to grab the channel-lock pliers and turn the washer to put it right. If the headset didn't hold its adjustment, we'd put in a second washer.
And then file off the tab
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Old 10-24-21, 03:13 PM
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Originally Posted by cyrano138
Honestly I think there should be an entire subform dedicated to removing stuff that has been tragically mis - installed.
...it would eventually become an endless series of angle grinder pictures.
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Old 10-24-21, 03:19 PM
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Some of us are old enough to remember when locking tabless axle washers were first coming on Asian made hubs. many, back then, thought that the lock nuts and cones would be able to self loosen over the miles (lacking the washer tab in axle slot). But we found that this wasn't the case and that fine bearing load adjustments were easier to make if the tabs didn't try to keep the cone from rotating during the adjustment. It's the locknut pressure against the cone (washer between) that holds it all tight, not the washer tab. Now it's hard to find a loose ball, cup and cone, bearing that still comes with a tabbed washer. Andy
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Old 10-24-21, 05:40 PM
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Honestly, it turned out to be pretty easy to turn back into the right position, because the tab wasn't really pronounced enough to hang up in the notched part of the threads. So it turned pretty easily but then I realized that it had damaged the threads and I had to spend some time with the thread restoring file to get those back in shape.

I realized as I was reinstalling it that it was just going to do the same thing again, so I took my Dremel and filed off the little tab, and then installed it like I would the non-drive side of a bottom bracket. I just left it a little loose and then when I tightened everything down, I just let it catch and tighten it the last bit.

Sounds pretty similar to what you guys were talking about. Thanks for all the responses as always!
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Old 10-24-21, 05:48 PM
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Originally Posted by 3alarmer
...it would eventually become an endless series of angle grinder pictures.
In that same subforum there needs to be a thread of stuck seatpost defeats. Like a series of pictures of progressively more extreme measures being tried on the seat post and then the final picture would be that person chucking the bicycle off the end of a jetty into the ocean.
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Old 10-24-21, 06:07 PM
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https://www.bikeforums.net/classic-v...-seatpost.html


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Old 10-24-21, 06:24 PM
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Originally Posted by Andrew R Stewart
Some of us are old enough to remember when locking tabless axle washers were first coming on Asian made hubs. many, back then, thought that the lock nuts and cones would be able to self loosen over the miles (lacking the washer tab in axle slot). But we found that this wasn't the case and that fine bearing load adjustments were easier to make if the tabs didn't try to keep the cone from rotating during the adjustment. It's the locknut pressure against the cone (washer between) that holds it all tight, not the washer tab. Now it's hard to find a loose ball, cup and cone, bearing that still comes with a tabbed washer. Andy
Nothing new, at least.

You can certainly find grooved axles.

And, of course, the flat faced axles for anti-rotation washers.
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Old 10-24-21, 06:50 PM
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Hahaha I should know by now that any great idea I have had already been had.
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Old 10-24-21, 07:17 PM
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Originally Posted by CliffordK
Nothing new, at least.

You can certainly find grooved axles. The vast majority of "in hub" axled we see are un grooved. Yes replacement axles, separate of their intended hubs, are still about. (As there are a lot of old freewheeled hubs from the 1970s still in use and many of those riders still want their washer tabs to fit as they widen the OLDs with longer axles).

And, of course, the flat faced axles for anti-rotation washers. This is a completely different topic, the need for the axle to not counter rotate when in an IGH. Do I see a smile on your face while you toss out this curve ball? Andy
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Old 10-24-21, 08:01 PM
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Originally Posted by Andrew R Stewart
And, of course, the flat faced axles for anti-rotation washers. This is a completely different topic, the need for the axle to not counter rotate when in an IGH. Do I see a smile on your face while you toss out this curve ball? Andy
Some forks and headsets were made with the flat faces too. Perhaps designed to work with center pull brakes.

And, of course, those bizarre ones with toothed washers.

But, yes, I think I've seen a few threads gummed up by twisting the washers. And, perhaps have even done that myself.
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Old 10-24-21, 08:48 PM
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Originally Posted by CliffordK
Some forks and headsets were made with the flat faces too. Perhaps designed to work with center pull brakes. Not exclusively cable hanger related/required. Independent on cable/brake needs, flats on steerers are common on French bikes of the era I mentioned. I will say that a headset lock washer that has a flat, vs a tab, will hold against the rotation better. But since in use there's no rotational forces during riding that's seen by the headset (excepting bearing drag) this detail is pretty much only a during assembly/adjustment issue.

And, of course, those bizarre ones with toothed washers.

But, yes, I think I've seen a few threads gummed up by twisting the washers. And, perhaps have even done that myself. This brings up an interesting question. Which is the lesser evil? A tabbed lock washer getting spun out of the groove and thus damaging a spot of threads or the cracks that a flat spotted steerer can suffer from?
My belief about all of these lock washer rotational control methods is about making assembly and adjustments quicker and needing just one wrench. That we see so many washer tabs spun out of their grooves in hubs, headsets, BBs if only one wrench (placed on the lock nut) is used I suggest the tabs are a poor method. I strongly suggest a second wrench that holds the cone/cup is also used to maintain the bearing cup/cone rotational alignment is the better way, and still needed with tabbed washer assemblies anyways. Andy
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Old 10-24-21, 09:28 PM
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Originally Posted by Andrew R Stewart
My belief about all of these lock washer rotational control methods is about making assembly and adjustments quicker and needing just one wrench. That we see so many washer tabs spun out of their grooves in hubs, headsets, BBs if only one wrench (placed on the lock nut) is used I suggest the tabs are a poor method. I strongly suggest a second wrench that holds the cone/cup is also used to maintain the bearing cup/cone rotational alignment is the better way, and still needed with tabbed washer assemblies anyways. Andy
As far as hubs, like to do fine adjustment by either putting a wrench on both lock nuts and force the locknuts and cones tighter, or put a cone wrench on both cones and force them looser (perhaps best with one side only at say 70% tight,allowing one to loosen using the cone wrench + tight locknut).

But that could be very bad with a tabbed washer.

Perhaps some of the risk to a tabbed headset washer is during servicing, simply loosening the upper locknet without holding the lower cone.
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