Go Back  Bike Forums > Bike Forums > Bicycle Mechanics
Reload this Page >

Did I do damage overtightening my cassette

Search
Notices
Bicycle Mechanics Broken bottom bracket? Tacoed wheel? If you're having problems with your bicycle, or just need help fixing a flat, drop in here for the latest on bicycle mechanics & bicycle maintenance.

Did I do damage overtightening my cassette

Thread Tools
 
Search this Thread
 
Old 03-25-23, 08:46 AM
  #26  
Chuck M 
Happy With My Bikes
 
Chuck M's Avatar
 
Join Date: Sep 2020
Location: Oklahoma
Posts: 2,182

Bikes: Hi-Ten bike boomers, a Trek Domane and some projects

Mentioned: 2 Post(s)
Tagged: 0 Thread(s)
Quoted: 880 Post(s)
Liked 2,304 Times in 1,114 Posts
You whipper snappers and your clicky clack torque wrenches. In my day we squinted at a pointer on the end of a beam against a scale and we like it!
__________________
"It is the unknown around the corner that turns my wheels." -- Heinz Stücke

Chuck M is offline  
Likes For Chuck M:
Old 03-25-23, 09:02 AM
  #27  
dennis336
Senior Member
Thread Starter
 
Join Date: Apr 2014
Location: Connecticut
Posts: 523

Bikes: Trek Domane, Surly Disc Trucker

Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 170 Post(s)
Liked 103 Times in 68 Posts
Originally Posted by Chuck M
You whipper snappers and your clicky clack torque wrenches. In my day we squinted at a pointer on the end of a beam against a scale and we like it!
I think I'm going to take being called a whippersnapper as a compliment since I'll be 70 this year
dennis336 is offline  
Likes For dennis336:
Old 03-25-23, 09:04 AM
  #28  
dennis336
Senior Member
Thread Starter
 
Join Date: Apr 2014
Location: Connecticut
Posts: 523

Bikes: Trek Domane, Surly Disc Trucker

Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 170 Post(s)
Liked 103 Times in 68 Posts
Originally Posted by rosefarts
If you had some super light 190g rear hub, maybe it’s a concern.

If it’s the type of hub that pairs nicely with a Surly, I bet it’s fine.

Keeping the chain whip in place while applying a whole bunch of force might be the crux. I’ve definitely gotten some cassette shaped scabs on my hands from this.
It's got the original hub so, to your point, it's looking like I'll be fine. But, I think I'm going to get a wrench with a longer handle to improve my leverage when loosening the lock ring the next time ... that may be a key reason why I'm having difficulty loosening it now.
dennis336 is offline  
Old 03-25-23, 09:12 AM
  #29  
dennis336
Senior Member
Thread Starter
 
Join Date: Apr 2014
Location: Connecticut
Posts: 523

Bikes: Trek Domane, Surly Disc Trucker

Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 170 Post(s)
Liked 103 Times in 68 Posts
Originally Posted by canalligators
I’m experienced, and I have had cassette retainers come loose when not using a torque wrench. Use the torque wrench - there is no downside, engineers have figured it out.

I don’t use a torque wrench for most fasteners, just the critical ones. If they took the time to mark it, I use the spec. When I install a threadless headset, if I don’t torque it, it gets loose. If I use the torque wrench, I get it right the first time.

BTW, most of us are over-tightening pedals.

In this thread, I have seen various justifications for not using a torque wrench. The real reasons might be not owning one, laziness, impatience, habit or pride. None of these are good reasons.

Where OP ran into trouble was the inherent clicking of this fastener, and is quite understandable. One trick I use is this: I wrap a bare hand around the head of the torque wrench, so I can feel when the tool clicks, rather than the retaining nut clicking. And note, recommended procedures are still the best way. Your blanket statement against correct procedures was meant as a joke, but it’s not a good idea.

Also, if you’re not sure if the wrench has clicked, loosen and restart the operation.

i think the advice to just use the wheel as it is, is good advice in most situations. But if I were about to start a major tour, I’d remove and replace it now, rather than risking a failure on the road. Worst case is you’d have to replace the cassette too.
Thanks, I am going to change the cassette on my Domane before spring season gets in full swing so the Surly was the opportunity to learn. To your point, I don't think I'm confident enough after one try to go by feel (no offense to others who do go by feel!) so I'll use my torque wrench again and use your suggestion about holding my hand around the head of the wrench. btw, I have an old beater bike that I don't really use any more so tried setting the torque to 40 on that to get a sense of the feel.

I'm at the point now where I'm not using the Surly for long tours. I've actually recruited it into my (mostly local) gravel rides so if I did have a failure, my exposure to being stranded is fairly limited to a 'call of shame'.

Thanks for your perspective.

Last edited by dennis336; 03-25-23 at 09:16 AM.
dennis336 is offline  
Old 03-25-23, 09:15 AM
  #30  
dennis336
Senior Member
Thread Starter
 
Join Date: Apr 2014
Location: Connecticut
Posts: 523

Bikes: Trek Domane, Surly Disc Trucker

Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 170 Post(s)
Liked 103 Times in 68 Posts
I really appreciated when I signed back in this morning to see all the additional feedback. Really appreciate everyone who took the time to give me the benefit of your experience.
dennis336 is offline  
Old 03-25-23, 11:11 AM
  #31  
Koyote
Senior Member
 
Join Date: Sep 2017
Posts: 7,850
Mentioned: 38 Post(s)
Tagged: 0 Thread(s)
Quoted: 6943 Post(s)
Liked 10,944 Times in 4,677 Posts
Originally Posted by dennis336
I really appreciated when I signed back in this morning to see all the additional feedback. Really appreciate everyone who took the time to give me the benefit of your experience.
Nice post. Thank you.

By the way, you seem concerned that this little misadventure might leave you stranded; I don't think you need to worry. Undertorquing a cassette is worse than overtorquing, but neither is likely to cause much trouble. In your case, it'll just take a longer wrench and/or a little more force to eventually remove the cassette -- but you know that, and can handle it.
Koyote is offline  
Likes For Koyote:
Old 03-25-23, 11:31 AM
  #32  
SoSmellyAir
Method to My Madness
 
Join Date: Nov 2020
Location: Orange County, California
Posts: 3,641

Bikes: Trek FX 2, Cannondale Synapse, Cannondale CAAD4, Santa Cruz Stigmata GRX

Mentioned: 4 Post(s)
Tagged: 0 Thread(s)
Quoted: 1939 Post(s)
Liked 1,463 Times in 1,012 Posts
Originally Posted by dennis336
It's got the original hub so, to your point, it's looking like I'll be fine. But, I think I'm going to get a wrench with a longer handle to improve my leverage when loosening the lock ring the next time ... that may be a key reason why I'm having difficulty loosening it now.
A longer wrench handle helps, but not as much as proper technique. Arrange the respective handles of the chain whip and the wrench within a narrow angle so that you can (a) reach both handles with one hand, and (b) squeeze the handles toward each other with both hands (as if you are using bolt cutters) to loosen the lock ring. This gives much more leverage than arranging the two handles in more or less a straight line and pushing down on one. See the video linked below at 2:10.


Last edited by SoSmellyAir; 03-25-23 at 11:39 AM.
SoSmellyAir is offline  
Likes For SoSmellyAir:
Old 03-25-23, 11:37 AM
  #33  
dennis336
Senior Member
Thread Starter
 
Join Date: Apr 2014
Location: Connecticut
Posts: 523

Bikes: Trek Domane, Surly Disc Trucker

Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 170 Post(s)
Liked 103 Times in 68 Posts
I wouldn't have thought of that technique. Thanks!
dennis336 is offline  
Old 03-25-23, 11:41 AM
  #34  
SoSmellyAir
Method to My Madness
 
Join Date: Nov 2020
Location: Orange County, California
Posts: 3,641

Bikes: Trek FX 2, Cannondale Synapse, Cannondale CAAD4, Santa Cruz Stigmata GRX

Mentioned: 4 Post(s)
Tagged: 0 Thread(s)
Quoted: 1939 Post(s)
Liked 1,463 Times in 1,012 Posts
Originally Posted by dennis336
I wouldn't have thought of that technique. Thanks!
You are welcome. Watch the video I added to my last post. It saved me.
SoSmellyAir is offline  
Likes For SoSmellyAir:
Old 03-25-23, 01:20 PM
  #35  
Hondo6
Senior Member
 
Join Date: Sep 2021
Location: SW Florida, USA
Posts: 1,282

Bikes: Yes

Mentioned: 8 Post(s)
Tagged: 0 Thread(s)
Quoted: 549 Post(s)
Liked 665 Times in 462 Posts
FWIW: the link below is purportedly a compilation of Shimano's torque specifications for much of their hardware.

Shimano | Bike Torque Specifications

Not an official Shimano document, so I can't vouch for it's accuracy.
Hondo6 is offline  
Likes For Hondo6:
Old 03-27-23, 11:23 PM
  #36  
Camilo
Senior Member
 
Join Date: Apr 2007
Posts: 6,760
Mentioned: 10 Post(s)
Tagged: 0 Thread(s)
Quoted: 1109 Post(s)
Liked 1,200 Times in 760 Posts
Originally Posted by Eric F
FYI - 40nm is not a critical number for cassette installation. I've always just gone with "pretty tight" without a torque wrench, and have never had a lockring loosen up at all while riding.
I'm a user of torque wrenches for small fasteners or parts than can possibly be damaged by over tightening. Yes, i've used a torque wrench a couple of times on cassettes so I kind of know what 40nm is "really tight". (I use beam type, no clicks involved). But I agree with the above. i don't believe it's a critical factor with cassettes. I use a ~9" crescent wrench or a medium size socket wrench and just tighten it really tight.
Camilo is offline  
Likes For Camilo:
Old 03-28-23, 12:21 AM
  #37  
rickpaulos
Full Member
 
Join Date: Aug 2007
Location: middle of the Great Corn Desert
Posts: 435
Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 119 Post(s)
Liked 147 Times in 87 Posts
Some freehub bodies are made of aluminum. Those are more likely to break as you are overtightening them. Little to no noise and the wrench suddenly turns very easy. Doh.

I run a bike shop and in the past 10 years, I think I've seen just 1 cassette retaining ring come loose on a bike in for service. They don't need to be very tight. Finger tight then maybe another 1/3 to 1/2 turn. I use a 8" crescent wrench and that is plenty of leverage. There is no real force or stress on the ring when pedaling.

A torque wrench is a good idea when working on carbon bikes or super light aluminum parts. Many carbon parts have the nm specs imprinted right on them. Like 5nm for a seat post bolt or stem bolt. Carbon parts are more likely to snap when over tightened.

When I first started working at a bike shop as a teen, I broke a few parts. Mostly the small bolts on derailleurs or brake cable bolts. After a few you learn how much is too much. Most bike parts just don't need "Very Tight" torque. The right side bb cup is about the only part that needs to be very tight. (in steel frames).

I remember when Raleigh sent the shop a torque wrench and instructions on how to use it, on what parts and the specs for various parts. All the shop employees tried it out and the torque wrench never got used again after that day. We all had a better feel for how tight those parts should be.
rickpaulos is offline  
Likes For rickpaulos:
Old 03-28-23, 03:56 AM
  #38  
scott967
Senior Member
 
Join Date: Oct 2013
Location: Oahu, HI
Posts: 1,396

Bikes: 89 Paramount OS 84 Fuji Touring Series III New! 2013 Focus Izalco Ergoride

Mentioned: 2 Post(s)
Tagged: 0 Thread(s)
Quoted: 285 Post(s)
Likes: 0
Liked 74 Times in 54 Posts
Something I have never seen discussed is does it make any difference which cog you put the chain whip on? I've thought maybe the largest cog distributes the load better, but contrary to this having the whip closer to the lock ring keeps the forces more aligned.

scott s.
.
scott967 is offline  
Old 03-28-23, 01:46 PM
  #39  
maddog34
Senior Member
 
maddog34's Avatar
 
Join Date: Jul 2015
Location: NW Oregon
Posts: 2,975

Bikes: !982 Trek 930R Custom, Diamondback ascent with SERIOUS updates, Fuji Team Pro CF and a '09 Comencal Meta 5.5

Mentioned: 15 Post(s)
Tagged: 1 Thread(s)
Quoted: 1299 Post(s)
Liked 739 Times in 534 Posts
Originally Posted by scott967
Something I have never seen discussed is does it make any difference which cog you put the chain whip on? I've thought maybe the largest cog distributes the load better, but contrary to this having the whip closer to the lock ring keeps the forces more aligned.

scott s.
.
I always use the middle gears.. a cog that allows wrapping the entire length of the whip chain onto it ... seems to hold it's place better.
maddog34 is offline  
Likes For maddog34:
Old 03-28-23, 01:48 PM
  #40  
Eric F 
Habitual User
 
Eric F's Avatar
 
Join Date: Jan 2020
Location: Altadena, CA
Posts: 7,959

Bikes: 2023 Niner RLT 9 RDO, 2018 Trek Procaliber 9.9 RSL, 2018 Storck Fascenario.3 Platinum, 2003 Time VX Special Pro, 2001 Colnago VIP, 1999 Trek 9900 singlespeed, 1977 Nishiki ONP

Mentioned: 5 Post(s)
Tagged: 0 Thread(s)
Quoted: 4929 Post(s)
Liked 8,062 Times in 3,811 Posts
Originally Posted by scott967
Something I have never seen discussed is does it make any difference which cog you put the chain whip on? I've thought maybe the largest cog distributes the load better, but contrary to this having the whip closer to the lock ring keeps the forces more aligned.

scott s.
.
I use the largest cog for the simple reason that my chain whip is really old, and the chain won't fit in the spacing between modern the cogs on modern cassettes.
__________________
"Swedish fish. They're protein shaped." - livedarklions
Eric F is offline  
Likes For Eric F:
Old 03-28-23, 05:48 PM
  #41  
SoSmellyAir
Method to My Madness
 
Join Date: Nov 2020
Location: Orange County, California
Posts: 3,641

Bikes: Trek FX 2, Cannondale Synapse, Cannondale CAAD4, Santa Cruz Stigmata GRX

Mentioned: 4 Post(s)
Tagged: 0 Thread(s)
Quoted: 1939 Post(s)
Liked 1,463 Times in 1,012 Posts
I agree that the cassette lock ring does not need to be tightened to precisely 40 Nm. The Tony Marchand video I linked to above (in post #32) says to finger tighten plus a 1/6 turn with a wrench. Since he obviously has stronger fingers than I do, I finger tighten plus a 1/4 turn with a wrench.

I am ditching my chain whip next week because Unior is having a sale, so I ordered a cassette wrench: Cassette Wrench - 1670/2BI-US – Unior USA. I have wanted one ever since I saw the Shimano version but it is only for 11T smallest cog. The Unior model I ordered is for 11T or 12T smallest cog.

dennis336 I bet you can readily remove your cassette with this tool and the technique described in the video.
SoSmellyAir is offline  
Likes For SoSmellyAir:
Old 03-29-23, 09:13 AM
  #42  
smd4
Senior Member
 
Join Date: Dec 2020
Location: Wake Forest, NC
Posts: 5,758

Bikes: 1989 Cinelli Supercorsa

Mentioned: 11 Post(s)
Tagged: 0 Thread(s)
Quoted: 3492 Post(s)
Liked 2,911 Times in 1,766 Posts
Originally Posted by SoSmellyAir
I am ditching my chain whip next week because Unior is having a sale, so I ordered a cassette wrench: Cassette Wrench - 1670/2BI-US – Unior USA. I have wanted one ever since I saw the Shimano version but it is only for 11T smallest cog. The Unior model I ordered is for 11T or 12T smallest cog.

dennis336 I bet you can readily remove your cassette with this tool and the technique described in the video.
Neat invention/improvement.
smd4 is online now  
Likes For smd4:
Old 03-29-23, 01:18 PM
  #43  
djb
Senior Member
 
Join Date: Jul 2010
Location: Montreal Canada
Posts: 13,210
Mentioned: 33 Post(s)
Tagged: 0 Thread(s)
Quoted: 2735 Post(s)
Liked 969 Times in 792 Posts
As a touring guy, I'd recommend removing the cassette, making sure all is fine (chances are really good) and then properly retighten it.

Reason why--good back to touring, I really like to know all the parts of my bike are working well and adjusted well, and if I were you, I'd rather know it was normally tightened if ever you or someone else has to replace a broken spoke sometime in the future. You'll have long forgotten this by then, so take care of it now.

I'm sure most of us have over tightened cassettes, but deal with it now, you'll appreciate it years down the road.
djb is offline  
Likes For djb:
Old 03-29-23, 01:24 PM
  #44  
maddog34
Senior Member
 
maddog34's Avatar
 
Join Date: Jul 2015
Location: NW Oregon
Posts: 2,975

Bikes: !982 Trek 930R Custom, Diamondback ascent with SERIOUS updates, Fuji Team Pro CF and a '09 Comencal Meta 5.5

Mentioned: 15 Post(s)
Tagged: 1 Thread(s)
Quoted: 1299 Post(s)
Liked 739 Times in 534 Posts
Originally Posted by djb
As a touring guy, I'd recommend removing the cassette, making sure all is fine (chances are really good) and then properly retighten it.

Reason why--good back to touring, I really like to know all the parts of my bike are working well and adjusted well, and if I were you, I'd rather know it was normally tightened if ever you or someone else has to replace a broken spoke sometime in the future. You'll have long forgotten this by then, so take care of it now.

I'm sure most of us have over tightened cassettes, but deal with it now, you'll appreciate it years down the road.
Excellent point! Drive side rear wheel spokes seem to be the favorite fail point.
maddog34 is offline  
Likes For maddog34:

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.