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Old 03-25-22, 01:18 PM
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francis1
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Never seen this before


Fixed cup on BB split on me. Had been in there for years, w/no issues. Used the Sheldon Brown technique to remove
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Old 03-25-22, 03:28 PM
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Originally Posted by francis1
Had been in there for years, w/no issues.
Apparently there was quite a lot going on while you weren't looking.
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Old 03-25-22, 04:10 PM
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What do the threads in the BB look like? Any chance it was cross-threaded and started breaking long ago when tightened to the BB face?
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Old 03-25-22, 06:17 PM
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I’ve seen a lot of those but only from Helmart Slagnesium bikes.
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Old 03-25-22, 06:59 PM
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They're fine. I popped in a replacement no problem
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Old 03-25-22, 07:00 PM
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It was on an old Apollo steel frame road bike
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Old 03-25-22, 08:03 PM
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Originally Posted by francis1
Never seen this before
I fixed a bike like this last week.

This sorta thing happens all the time.

Work on a couple hundreds of bikes, and you will see too.
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Old 03-25-22, 09:20 PM
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Agreed, the bearing track becomes work hardened (likely from overly preloaded bearing adjustment) and in time cracks. The tough ones are when the threaded skirt completely breaks off the flange and remains stuck in the shell. Andy
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Old 03-26-22, 04:10 PM
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I’m guessing that somewhere along the line, someone either didn’t know (or forgot ) that the fixed cup was “left hand threaded” and applied way too much counter-clockwise force in an attempt to remove the fixed cup. The threaded portion kept moving toward the center of the bottom bracket shell and split away from the outer portion of the fixed cup. I’ll agree that with a quality fixed cup this would be unlikely but with a cheaply made, poor quality or even rusted component, it’s not beyond the realm of possibility.
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Old 04-02-22, 02:51 PM
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Wow. Definitely wasn’t expecting to see that when I opened this thread.
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Old 04-02-22, 06:39 PM
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Originally Posted by sovende
I’m guessing that somewhere along the line, someone either didn’t know (or forgot ) that the fixed cup was “left hand threaded” and applied way too much counter-clockwise force in an attempt to remove the fixed cup. The threaded portion kept moving toward the center of the bottom bracket shell and split away from the outer portion of the fixed cup. I’ll agree that with a quality fixed cup this would be unlikely but with a cheaply made, poor quality or even rusted component, it’s not beyond the realm of possibility.
Not a bad theory> IME I have never had this happen (the cup's end wall/flange breaking off during removal) unless the cup was already cracking (and then only a few left their threaded skirt inside the shell). This includes many fixed cups that I needed impact tools and/or lever arms a few feet long.

The reason why this happens as I have understood it is the ball track inside the cup suffers erosion, massive wear and both is thinned out (right at a stress focal point of a corner in the shape and the change of thickness as the threads stop a little bit before the flange and I suspect work hardened by the balls. Thus the thinned and brittle spot can crack. Andy
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Old 04-02-22, 07:18 PM
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Originally Posted by Andrew R Stewart
Not a bad theory> IME I have never had this happen (the cup's end wall/flange breaking off during removal) unless the cup was already cracking (and then only a few left their threaded skirt inside the shell). This includes many fixed cups that I needed impact tools and/or lever arms a few feet long.

The reason why this happens as I have understood it is the ball track inside the cup suffers erosion, massive wear and both is thinned out (right at a stress focal point of a corner in the shape and the change of thickness as the threads stop a little bit before the flange and I suspect work hardened by the balls. Thus the thinned and brittle spot can crack. Andy
Bubba, with a long lever arm, can do plenty of damage! I have personally snapped bolt heads off applying too much torque ;-(. The fixed cup is essentially a hollow bolt with the outer face being the bolt head. If the ball track did , in fact, suffer from some erosion (making it weaker) even a non-gorillaish Bubba, could easily cause the damage shown in the OP's pic. Just sayin';-)
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Old 04-02-22, 07:48 PM
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Next time you have a fixed cup with a similar crack please section it about the crack to show the fracture face. If it's clean and "bright" your theory is likely correct as there would have been no crack during use to dirty or leak old grimy lube out of. Then I will certainly believe your theory. And will post her saying so.

However the photo shows what looks to be ground metal filings which would agree with my suggestion of a very work ball track (I used the word "erosion"). Andy
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