Rotor Alignment on Thru Axle
#1
meh
Thread Starter
Join Date: Jul 2014
Location: Hopkins, MN
Posts: 4,660
Bikes: 21 CoMotion Java; 21 Bianchi Infinito; 17 Breezer Radar Pro; 15 Surly Pugsley; 13 Felt Z85; 11 Globe Daily; 09 Kona Dew Drop; 96 Mondonico
Mentioned: 22 Post(s)
Tagged: 0 Thread(s)
Quoted: 1083 Post(s)
Liked 974 Times
in
500 Posts
Rotor Alignment on Thru Axle
EDIT: If the only reason you plan to post on caliber vs caliper .... feel free to move along, it's been covered below. I left the OP as posted so the relevant posts in this thread make sense in context, but enough has been said on the topic... and the issue has been resolved (see post 8).
I've been riding with disc brakes for nearly 20 years, I'm very familiar with re-aligning calibers. But here's my rub (see what I did there
) my 2021 Bianchi Infinito is my first bike thru axle bike and I thought the joy of a thru axle was the rotor/caliber would always be aligned. However, after a bike cleaning, the caliber is rubbing the rotor on the outside. The rotor is true, and I've removed the wheel, recleaned dropouts, and reinstalled ... still out of alignment.
I'll re-align the calibers later today, no big deal, but I just didn't expect I'd need to do this with a thru axle ... did I have unrealistic expectations?
For reference, the bike has 2,500 miles on it
I've been riding with disc brakes for nearly 20 years, I'm very familiar with re-aligning calibers. But here's my rub (see what I did there

I'll re-align the calibers later today, no big deal, but I just didn't expect I'd need to do this with a thru axle ... did I have unrealistic expectations?
For reference, the bike has 2,500 miles on it

Last edited by Hypno Toad; 08-12-22 at 08:25 AM.
#2
Senior Member
Join Date: Nov 2017
Location: Seattle
Posts: 1,826
Bikes: Specialized Roubaix, Canyon Inflite AL SLX, Ibis Ripley AF, Priority Continuum Onyx, Santana Vision, Kent Dual-Drive Tandem
Mentioned: 20 Post(s)
Tagged: 0 Thread(s)
Quoted: 811 Post(s)
Liked 663 Times
in
390 Posts
Did you push the pads out before reinstalling the wheel? Even a little bump on the brake lever could've moved the pads inward.
#3
meh
Thread Starter
Join Date: Jul 2014
Location: Hopkins, MN
Posts: 4,660
Bikes: 21 CoMotion Java; 21 Bianchi Infinito; 17 Breezer Radar Pro; 15 Surly Pugsley; 13 Felt Z85; 11 Globe Daily; 09 Kona Dew Drop; 96 Mondonico
Mentioned: 22 Post(s)
Tagged: 0 Thread(s)
Quoted: 1083 Post(s)
Liked 974 Times
in
500 Posts
reference - lazy seal fix:
#4
Guest
Join Date: Sep 2020
Posts: 2,888
Mentioned: 13 Post(s)
Tagged: 0 Thread(s)
Quoted: 1346 Post(s)
Liked 3,265 Times
in
1,437 Posts
Might it have been rubbing prior to the removal and cleaning?
#5
Senior Member
Join Date: Sep 2017
Posts: 6,704
Mentioned: 35 Post(s)
Tagged: 0 Thread(s)
Quoted: 6078 Post(s)
Liked 9,216 Times
in
3,983 Posts
Good question! I did a full brake service, removing pads and exercised the pistons (I had a lazy seal issue). The pistons were fully pushed back before installing pads and wheel. It seems possible that the caliber mounts where just loose enough for the force of pushing the pistons could have move the caliber. Visual inspection makes it look like the caliber body is too far in-bound, lot of pad showing on the outside and very little to the inside.
reference - lazy seal fix:
https://youtu.be/vQXFFgRButo
reference - lazy seal fix:
https://youtu.be/vQXFFgRButo
Likes For Koyote:
#6
Senior Member
Join Date: Jan 2010
Location: TC, MN
Posts: 39,330
Bikes: R3 Disc, Haanjo
Mentioned: 353 Post(s)
Tagged: 1 Thread(s)
Quoted: 20611 Post(s)
Liked 9,283 Times
in
4,597 Posts
Some TAs do better than others and there's also a little bit of variance with torque; I've been using axles from Robert Axle Project, which need to be fastened with hex bits to a specific torque spec, and they've been great.
Likes For WhyFi:
#7
• —
Join Date: Jun 2015
Location: Land of Pleasant Living
Posts: 10,939
Bikes: Shmikes
Mentioned: 56 Post(s)
Tagged: 0 Thread(s)
Quoted: 9023 Post(s)
Liked 4,940 Times
in
2,637 Posts
I've had that happen. Nothing goes together exactly the same way twice in this universe.
Likes For MoAlpha:
#8
meh
Thread Starter
Join Date: Jul 2014
Location: Hopkins, MN
Posts: 4,660
Bikes: 21 CoMotion Java; 21 Bianchi Infinito; 17 Breezer Radar Pro; 15 Surly Pugsley; 13 Felt Z85; 11 Globe Daily; 09 Kona Dew Drop; 96 Mondonico
Mentioned: 22 Post(s)
Tagged: 0 Thread(s)
Quoted: 1083 Post(s)
Liked 974 Times
in
500 Posts
welp ... my issue was really silly-basic, when I went to loosing the caliber mounts, the top bolt was barely holding. I must have shifted the caliber mounts when working the pistons. It's all aligned and torqued down and happy again. Note to self: check the mounting the bolts when servicing the brake system.
Leave it to this Toad to overthink an issue while missing the basic solution.
Leave it to this Toad to overthink an issue while missing the basic solution.
Likes For redlude97:
#10
😵💫
Join Date: Sep 2020
Location: Seattle-ish
Posts: 3,996
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 1572 Post(s)
Liked 2,943 Times
in
1,672 Posts
Have the same ride and out of a moment of stupidity and complete inattention hit one of those blue reflectors in the center of the road indicating a fire hydrant. Ever since I get that annoying ting sound when the rotor strikes the pad. Have watched the vids on how to true a disc but the tolerances are too small even when I use the business card trick to reseat the caliper. Frustrating.
__________________
Road and Mountain 🚴🏾♂️
Road and Mountain 🚴🏾♂️
Likes For rsbob:
#11
Senior Member
Join Date: Jul 2013
Location: Nor-Cal
Posts: 3,767
Bikes: lots
Mentioned: 7 Post(s)
Tagged: 0 Thread(s)
Quoted: 1954 Post(s)
Liked 2,925 Times
in
1,488 Posts
I've been riding with disc brakes for nearly 20 years, I'm very familiar with re-aligning calibers. But here's my rub (see what I did there
) my 2021 Bianchi Infinito is my first bike thru axle bike and I thought the joy of a thru axle was the rotor/caliber would always be aligned. However, after a bike cleaning, the caliber is rubbing the rotor on the outside. The rotor is true, and I've removed the wheel, recleaned dropouts, and reinstalled ... still out of alignment.
I'll re-align the calibers later today, no big deal, but I just didn't expect I'd need to do this with a thru axle ... did I have unrealistic expectations?
For reference, the bike has 2,500 miles on it

I'll re-align the calibers later today, no big deal, but I just didn't expect I'd need to do this with a thru axle ... did I have unrealistic expectations?
For reference, the bike has 2,500 miles on it
#12
meh
Thread Starter
Join Date: Jul 2014
Location: Hopkins, MN
Posts: 4,660
Bikes: 21 CoMotion Java; 21 Bianchi Infinito; 17 Breezer Radar Pro; 15 Surly Pugsley; 13 Felt Z85; 11 Globe Daily; 09 Kona Dew Drop; 96 Mondonico
Mentioned: 22 Post(s)
Tagged: 0 Thread(s)
Quoted: 1083 Post(s)
Liked 974 Times
in
500 Posts
20 years and you haven't realized they're CALIPERS, not calibers? If your caliper is indeed rubbing on the rotor your brake is wayyyyy out of adjustment. You sure it's not just the pad? The wheel will go into the bike exactly the same every time so there's something else happening here. Either the brake is getting set up incorrectly or it's not tight. Neither is possible for me to see through the internet. Also this is a mechanical question and should be posted in the proper section, not here in GS.
And also you very accurate, the pad is rubbing and the caliper is out of alignment.
But if you read the thread, the issue was resolved without you input.
Last edited by Hypno Toad; 08-11-22 at 03:35 PM.
#13
meh
Thread Starter
Join Date: Jul 2014
Location: Hopkins, MN
Posts: 4,660
Bikes: 21 CoMotion Java; 21 Bianchi Infinito; 17 Breezer Radar Pro; 15 Surly Pugsley; 13 Felt Z85; 11 Globe Daily; 09 Kona Dew Drop; 96 Mondonico
Mentioned: 22 Post(s)
Tagged: 0 Thread(s)
Quoted: 1083 Post(s)
Liked 974 Times
in
500 Posts
Likes For redlude97:
#15
meh
Thread Starter
Join Date: Jul 2014
Location: Hopkins, MN
Posts: 4,660
Bikes: 21 CoMotion Java; 21 Bianchi Infinito; 17 Breezer Radar Pro; 15 Surly Pugsley; 13 Felt Z85; 11 Globe Daily; 09 Kona Dew Drop; 96 Mondonico
Mentioned: 22 Post(s)
Tagged: 0 Thread(s)
Quoted: 1083 Post(s)
Liked 974 Times
in
500 Posts
#16
Senior Member
No pulsing in the brake lever when stopping? You can make a runout tool with a piece of metal wire, wrap it around the fork, then bend the wire until the tip almost touches the rotor, if the wire touches the rotor at any point while the wheel is turning, it isn’t true. I had a similar issue with one of my bikes, it turned out that there was a high spot on the hub flange where the rotor is bolted on. A little filing got it back into spec.
Likes For 50PlusCycling: