Another 26" mtb - touring conversion
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Another 26" mtb - touring conversion
Over the winter I've been working on this build on and off along with a number of other distractions.
Most of the base work was done when I turned the bike into a gravel grinder in this thread: https://www.bikeforums.net/cyclocros...e-i-could.html
Basically, a 1992 KHS Montana Comp that looked like this when I got it:

The frame is now gun blued and clear coated. The large chainring was ground down and made into a bash guard.
I had some parts, and picked up an Old Man Mountain front rack, Wald basket and Blackburn rear rack to complete the build.
It's not a "fast" tourer but it's bomb proof. I consider it my "tip of the hat" to the Rivendell motif.
2x7 with 42/22 and an 11-36 cassette. Suntour friction shifters from the 80's and Deore LX groupset. Simple and reliable. Schwalbe Marathon 26x1.75 and Brooks B67 with matching leather bar tape.
I have my eyes open for a set of four old school panniers to go with the vibe.






Most of the base work was done when I turned the bike into a gravel grinder in this thread: https://www.bikeforums.net/cyclocros...e-i-could.html
Basically, a 1992 KHS Montana Comp that looked like this when I got it:

The frame is now gun blued and clear coated. The large chainring was ground down and made into a bash guard.
I had some parts, and picked up an Old Man Mountain front rack, Wald basket and Blackburn rear rack to complete the build.
It's not a "fast" tourer but it's bomb proof. I consider it my "tip of the hat" to the Rivendell motif.
2x7 with 42/22 and an 11-36 cassette. Suntour friction shifters from the 80's and Deore LX groupset. Simple and reliable. Schwalbe Marathon 26x1.75 and Brooks B67 with matching leather bar tape.
I have my eyes open for a set of four old school panniers to go with the vibe.







Last edited by Happy Feet; 05-09-21 at 08:56 PM.
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I’m a big fan of trekking bars and old MTBs. They make great platforms to tinker with in endless ways.
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Hey there, I did the same thing to my Trek 990. Bars are great. Very comfy bike. I like in on gravel, just not for the long ride, prefer my Miyata with gravel tires.
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I might list it just to see if it sells, though I hate the process of selling stuff these days.
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I'm also a fan of Suntour friction shifters. So simple to use and easy to set up. It seems they're getting harder and harder to find. I always search the parts bins of the local bicycle co-ops hoping to get a couple of extra sets.
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I also don't see this as a "long ride" bike. Well, not a fast one anyways. I could see it doing a tour where one was taking their time and sightseeing etc... At the moment it's a somewhat redundant bike for me as I have both a road/gravel touring bike and an off road touring bike. But, I like to build them.
I might list it just to see if it sells, though I hate the process of selling stuff these days.
I might list it just to see if it sells, though I hate the process of selling stuff these days.
You might decide you have a need for that bike after all.
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Maybe 
I'm using it now to experiment with parts/ideas I might not otherwise personally add to a touring bike and see where it goes. I have a Dutch style frame lock and am looking for a two legged kickstand. I could really see it as a all purpose bike that didn't need to cross large distances. It's very comfortable to ride. While I was making it I day dreamed about doing a Danube river valley tour with it.

I'm using it now to experiment with parts/ideas I might not otherwise personally add to a touring bike and see where it goes. I have a Dutch style frame lock and am looking for a two legged kickstand. I could really see it as a all purpose bike that didn't need to cross large distances. It's very comfortable to ride. While I was making it I day dreamed about doing a Danube river valley tour with it.
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Nice way to rebuild/repurpose an old rigid MTB. The only thing that looks odd to me is the front basket's lower support arms connected to the pannier racks, and how much weight you'll put in the basket. I'm thinking the basket will just be for stashing a few 'daily' items so it won't be carrying a lot of weight. I'm starting to use something similar on my front, a porteur-style rack that I can just lash a bag onto, rather than panniers (my old Novara front panniers are 'ka-put'); I'll see how it works out this fall. Personally I would have kept the larger chainring, but I'm a 'glutton for suffering', plus I prefer pedaling at a lower RPM.
Last edited by skidder; 05-14-21 at 01:04 PM.
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Nice way to rebuild/repurpose an old rigid MTB. The only thing that looks odd to me is the front basket's lower support arms connected to the pannier racks, and how much weight you'll put in the basket. I'm thinking the basket will just be for stashing a few 'daily' items so it won't be carrying a lot of weight. I'm starting to use something similar on my front, a porteur-style rack that I can just lash a bag onto, rather than panniers (my old Novara front panniers are 'ka-put'); I'll see how it works out this fall. Personally I would have kept the larger chainring, but I'm a 'glutton for suffering', plus I prefer pedaling at a lower RPM.
Originally I built the bike as a gravel grinder so experimented with 1x. It worked and I added the small granny ring as a manual bailout (moving chain by hand). For touring I put the front derailer back on.
Basically it's 1x for normal use. I can shift down into granny but can't shift through the whole cassette because the chain wants to drop and the big ring cuts off the angle (the 42T is where a 32T was in the middle ring spot).
I'm still not entirely happy with the drivetrain. Ideally I want it 1x but also want the wide range needed for touring - without the cost of a rohloff.
Last edited by Happy Feet; 05-14-21 at 06:54 PM.
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I also don't see this as a "long ride" bike. Well, not a fast one anyways. I could see it doing a tour where one was taking their time and sightseeing etc... At the moment it's a somewhat redundant bike for me as I have both a road/gravel touring bike and an off road touring bike. But, I like to build them.
I might list it just to see if it sells, though I hate the process of selling stuff these days.
I might list it just to see if it sells, though I hate the process of selling stuff these days.
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But touring, I would like a wider range, somewhere up in the 600 percent range would be great. I have heavier loads on the uphills, thus need lower gears when touring. But would like to retain the higher gears for shallow downhills too.
Some Rohloff owners are perfectly content with the 526 percent range for touring, but I would like one more gear for touring.
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That basket thing gave me some grief at the time. It turned out I could not route the longer stays past the pannier racks.
Originally I built the bike as a gravel grinder so experimented with 1x. It worked and I added the small granny ring as a manual bailout (moving chain by hand). For touring I put the front derailer back on.
Basically it's 1x for normal use. I can shift down into granny but can't shift through the whole cassette because the chain wants to drop and the big ring cuts off the angle (the 42T is where a 32T was in the middle ring spot).
I'm still not entirely happy with the drivetrain. Ideally I want it 1x but also want the wide range needed for touring - without the cost of a rohloff.
Originally I built the bike as a gravel grinder so experimented with 1x. It worked and I added the small granny ring as a manual bailout (moving chain by hand). For touring I put the front derailer back on.
Basically it's 1x for normal use. I can shift down into granny but can't shift through the whole cassette because the chain wants to drop and the big ring cuts off the angle (the 42T is where a 32T was in the middle ring spot).
I'm still not entirely happy with the drivetrain. Ideally I want it 1x but also want the wide range needed for touring - without the cost of a rohloff.
Front arrangement: My new rack is an Origin 8 Rush Messenger. I didn't want to go with the traditional pannier racks as they block access to the wheel and brakes. The new rack has only has one strut that connected to the upper eyelet near the dropout, so wheel removal is easy. Its also easier to access the brakes. I've tried riding it with 20lbs load for 30 miles and didn't have much of a control problem with the higher center-of-gravity; not much, but still some. I think its going to work nicely for the lighter touring I like to do.
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There is pretty much nothing about it that I would choose for my own bike, but it is cool to see a nicely done project built to your personal tastes.
Good job.
Good job.
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I have to agree in the sense that I also feel I've moved on in bike selection towards a more endurance road/hybrid bike packing set up. If I had to have only one touring bike, this would not be it.
It was/is fun to build though and I had most of the parts already. I even have a chain tensioner (like a single jockey derailer) that would allow a SA hub (or Rohloff but I don't have that) to be mated to a double or triple chainring. I might try that if I run out of project ideas.