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C&V Inspired: I made a frame

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Old 08-09-16, 05:50 AM
  #26  
paulkal
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It was a lot of fun to build my own frame, I learned a lot. Because it was the first time I did brazing, I did not build a fork.
I did made a mistake with the geometry, but the bike is rideable.
Here is the bare frame:


And build up with Shimano 105 and a rattle can paint job.
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Old 08-11-16, 04:47 PM
  #27  
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Nice, @paulkal thanks for sharing. Did you use silver, oxygen-acetylene torch?
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Old 08-11-16, 07:29 PM
  #28  
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That's a beautiful bike.
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Old 08-24-16, 06:49 PM
  #29  
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@smallpox champ I have a question for you. I am also going to use the Stronglight compact crank on a build very shortly and I wanted to confirm the BB spindle length that you used. I read that 110mm is the measurement but I am not certain.
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Old 08-24-16, 09:23 PM
  #30  
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That is effing awesome. And I agree with the previous poster who suggested no paint, just clearcoat. But whatever route you go, there was never a more appropriate time for this emoji:
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Old 08-25-16, 01:00 AM
  #31  
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@greg3rd48 I used 107mm, as recommended on the manufacturer website: Stronglight - impact compact
I'm not a stickler about chainline, it shifts well, but the q-factor is a little on the high side, like most modern Sugino cranks from what I've read.
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Old 08-25-16, 09:35 AM
  #32  
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Originally Posted by J.Oxley
That is effing awesome. And I agree with the previous poster who suggested no paint, just clearcoat. But whatever route you go, there was never a more appropriate time for this emoji:
From what I hear, durable clear coat does not exist. I've asked about clearcoat to a few local framebuilders, a couple of wet painters, and a powder coater. I'm not a paint engineer, perhaps someone else can comment on this. If one existed, I'm sure we'd see several examples on the interwebs.
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Old 08-25-16, 10:43 AM
  #33  
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I think that is right. I know a couple framebuilders that have tried clear coat only several times, and the frames always started rusting before too long. They all had to be repainted.

I guess if a rough looking bike is important to your personal sense of aesthetics, and you don't mind that it will eventually rust through and die, it doesn't matter. I once considered rescuing an old frame from the San Francisco bay that was covered in barnacles. Now that would have been funny to ride, if a bit unsafe.
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Old 08-25-16, 10:56 AM
  #34  
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Great job smallpox champ!
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Old 08-26-16, 12:19 PM
  #35  
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Congratulations.
Not just for your aesthetically pleasing result but also for the courage and patience to take on such a project and see it through to such a result. Well done.
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Old 08-26-16, 01:36 PM
  #36  
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Inspiring.

For years I hoped to get to the point where I am now WRT working on bikes. Next stop is where you are.

Thanks for sharing.
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Old 08-26-16, 02:25 PM
  #37  
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@gugie, @Salamandrine Well that's a bummer. But you've enriched the knowledge of several people at least.
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Old 08-26-16, 03:19 PM
  #38  
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Originally Posted by smallpox champ
@greg3rd48 I used 107mm, as recommended on the manufacturer website: Stronglight - impact compact
I'm not a stickler about chainline, it shifts well, but the q-factor is a little on the high side, like most modern Sugino cranks from what I've read.
Thanks a lot! I purchased mine from xxcycle which says that the spindle size is 110mm... I ordered a spindle in that size prior to asking you so I hope that the difference is not too much as to affect the shifting. I am still waiting for it to arrive though.
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Old 11-28-19, 09:11 AM
  #39  
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Originally Posted by smallpox champ
Thanks all.

@sloar I did not use a jig, just surface plate, blocks, and pinned lugs.

@Bad Lag, gugie is right, it's 56% silver for the lugs, and 45% for the braze-on's, which is slightly more yellow.

@realsteel I used a basic "light" tube set from here: ROAD TUBESET 8/5/8 TT AND DT :: TUBE SETS :: Nova Cycles Supply Inc.
With 16mm stays and round chainstays. The complete frame is 1920g, and the fork 700g.

@gugie I did it with the guidance of the wealth of information available online from generous people. Many pdf manuals, image galleries, youtube videos, and forum posts. After some coaching with the torch, the rest was research and practice, cutting tubes with a hacksaw and files, and figuring out what tool should be the next purchase. Originally I practiced fillet brazing, wanting to make a fast fat 26er, but after practicing with silver decided to make a traditional frame first. This frame used a surface plate and tube blocks to line up the main triangle. The lugs were bent and fit, then drilled and pinned while the tubes were clamped down to the plate, and the joint brazed on the work stand. The rear triangle was hung over the edge of the plate and a dummy axle held like so:


The fork needed a makeshift jig which resulted in it being slightly off spec, my next purchase will be aluminum extrusion to make a proper fork jig.
Fantastic job, thank you for the explanations. Encouraging, too. I think getting some lugs and bits of tubing may be in the cards this winter.
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Old 11-28-19, 11:28 AM
  #40  
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Originally Posted by Last ride 76
Fantastic job, thank you for the explanations. Encouraging, too. I think getting some lugs and bits of tubing may be in the cards this winter.
If you get 2 sizes of tubing, you can effectively make lugs(sleeve one into the other) for dirt cheap. The sleeves tubing can be cut and the flow of brass/silver can then be inspected to improve full fill.
1.25" tubing that has .058 walls and 1.125" tubing that has .035 walls.
The .058 tubing is about as thick as a lug and the .035 tubing is basically the thickness of typical 8/5/8 tubing.
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Old 11-28-19, 11:30 AM
  #41  
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@smallpox champ , did you ever paint this?
I would guess that epoxy clear would work for preserving the metal after careful prep.
It would likely yellow in time, but many would just see that as patina.
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Old 11-28-19, 11:17 PM
  #42  
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Originally Posted by Last ride 76
Fantastic job, thank you for the explanations. Encouraging, too. I think getting some lugs and bits of tubing may be in the cards this winter.
Thank you! You definitely should if you've got some of the know-how or guidance.

Originally Posted by Hudson308
@smallpox champ , did you ever paint this?
I would guess that epoxy clear would work for preserving the metal after careful prep.
It would likely yellow in time, but many would just see that as patina.
I never did paint it... The bike was superceded by this build:
https://www.bikeforums.net/classic-v...ight-650b.html

I thought about clear but it's rusted up by this point and not necessarily in a uniform, attractive way. I'll strip it and take it to the local powder coater when I have enough time.
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Old 12-03-19, 03:49 AM
  #43  
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Originally Posted by rootboy
Really cool.

Paint it dark green.

With Salmon head tube and bands.

Or, whatever.
I like it! Very Mercian!
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Old 12-03-19, 12:06 PM
  #44  
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Originally Posted by Salamandrine
I think that is right. I know a couple framebuilders that have tried clear coat only several times, and the frames always started rusting before too long. They all had to be repainted.

I guess if a rough looking bike is important to your personal sense of aesthetics, and you don't mind that it will eventually rust through and die, it doesn't matter. I once considered rescuing an old frame from the San Francisco bay that was covered in barnacles. Now that would have been funny to ride, if a bit unsafe.
Yes. I have seen that rusty project a few times. There are clear coatings that would work but would require massive amounts of patience.

Very impressive effort. Does not look like a first frame at all.
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Old 12-04-19, 12:59 PM
  #45  
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Originally Posted by 63rickert
Yes. I have seen that rusty project a few times. There are clear coatings that would work but would require massive amounts of patience.

Very impressive effort. Does not look like a first frame at all.
When I posted the above comment about the barnacle encrusted frame, I actually was not aware of "that rusty project". I was referring to a frame I remembered, stuck in some rocks and rusting away under a bridge over mission creek in SF. I walked by it often for at least 15 years, and many times thought it would be funny to ride a bike covered in barnacles. These guys had the same idea, and in fact it is that very same frame. Glad someone finally grabbed the thing and did it. I see they used a new fork.

OUT OF THE BLACK

Sorry for the digression from topic...
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