3rd broken spoke....
#26
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to answer my own question...
suppose you have +10kgf tension for a spoke when comparing to another (variance). how much more length would the spoke get?
that's 0.0312mm more spoke length because of it being stretched from 10kgf more spoke tension. and that is supposing the spoke has 290mm length and 2mm section diameter. if it would be butted then the elongation would be even more.
so the problem is not so much with the accuracy of reading each spoke tension but doing that accurately while taking into account radial runout at each spoke. will you have a comparable accuracy when it comes to radial runout measurement of the rim at each spoke?... that 0.0312mm is roughly a thousandth of an inch (~1.23 thou)
in other words... 1kgf spoke tension error when reading them individually would be the same as having 0.123 thou (~3 microns) error in reading radial runout supposing you would measure it at each spoke and not just the total runout. all that for 2mm section diameter spokes, 290mm.
suppose you have +10kgf tension for a spoke when comparing to another (variance). how much more length would the spoke get?
that's 0.0312mm more spoke length because of it being stretched from 10kgf more spoke tension. and that is supposing the spoke has 290mm length and 2mm section diameter. if it would be butted then the elongation would be even more.
so the problem is not so much with the accuracy of reading each spoke tension but doing that accurately while taking into account radial runout at each spoke. will you have a comparable accuracy when it comes to radial runout measurement of the rim at each spoke?... that 0.0312mm is roughly a thousandth of an inch (~1.23 thou)
in other words... 1kgf spoke tension error when reading them individually would be the same as having 0.123 thou (~3 microns) error in reading radial runout supposing you would measure it at each spoke and not just the total runout. all that for 2mm section diameter spokes, 290mm.
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Stuart Black
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Last edited by cyccommute; 05-23-21 at 09:40 AM.
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#27
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As far as who bends a wheel (i think you mean rim) back into shape to retain spoke tension levels- Many shop mechanics have done and will do this routinely. I've attached an image of how badly a rim can bend and still be able to be straight enough after "extensive" working to continue the bike tour.
look, if you ever TRY repairing a wheel all by yourself as to have your goals of spoke tension variance to end up to less than +/-6% and runout less than +/-0.1mm ... you might remember everything i have written here.
but i doubt you ever will do any of this. you are in a different trade. and i'm not a wheel builder by profession but my financial status does not afford me to buy new parts or buy new wheels. somehow you might feel superior as you are accomplished in your frame building profession but guess what... in life it's not always who studies or works a lot after all his studies are made to end up successful in some business, it also matters where you were born, who your friends are etc. etc. etc.
so this is why i am so very pissed, especially when my points are either ignored or dismissed by anyone who brings the discussion to topics that are irrelevant. it was you who said that wheel's trueness and uniform spoke tension do not guarantee the bike is a nice ride but i never claimed that other things do not matter. so you were just minimizing this aspect of low spoke tension variance goal which could be achieved if wheel builders would ever try a different approach - with a spreadsheet etc. - and i also made a rhetorical question to which the obvious answer is this: as far as customers don't ever understand how to inspect a wheel in order to know the quality of the build... there will be sloppy work in perpetuity.
maybe some wheel builders DO work with spreadsheets or maybe they have a computer program to assist them, maybe they even have tools to read directly into the computer the runout and spoke tension so that a machine DOES not turn the nipples but humans do while assisted by such a program.
on this forum i was just answering the OP on the subject so he might understand the principles and maybe somehow apply them, even if not with a spreadsheet at the moment.
should we say to the OP that wheel's runout and spoke tension variance are not that important to work on too much and that he should pay money on factory wheels?... that he should not ever try his hand working on wheels because he won't spend other than quite a lot of time and time is money etc.?
everyone is free to choose on what to spend his time and money. but if you ever study wheel building you might come across this point: the wheel's largest load that can be handled repeatedly without the rim being bent or spokes losing tension (as in unscrewing nipples OR fatigue) depends on the overall spoke tension, together with spoke count, rim shape etc. i thought this point was obvious already but here, i expressed it explicitly.
the higher the spoke tension the higher the rim's compression and the lower arch of deflection of the rim, the less the spoke fluctuate in tension overall and the higher the maximum load - as in accidental, margin of safety concept.
in that video you can clearly see that while the bottom spoke gradually has less and less tension the 4:30 and 7:30 spokes are having more and more tension. so, DS spoke tension variance is a very critical aspect in order to have a wheel with high average spoke tension.
dishless hubs are not preferred, some folks can weigh 300 pounds and they even might want e-bikes etc. etc. etc.
i was offering a practical way out for some folks. you can't dismiss my arguments with the truism that it's not uniform spoke tension along with low runout the only things to care for regarding wheels. i never said that hubs are all the same or that the rims are all the same quality.
Last edited by adipe; 05-23-21 at 09:36 AM.
#28
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If you are getting “pissed” about someone disagreeing with you, that is your problem. Persuade, don’t pontificate...and this is coming from someone who pontificates far too much.
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Plan Epsilon Around Lake Michigan in the era of Covid
Old School…When It Wasn’t Ancient bikepacking
Gold Fever Three days of dirt in Colorado
Pokin' around the Poconos A cold ride around Lake Erie
Dinosaurs in Colorado A mountain bike guide to the Purgatory Canyon dinosaur trackway
Solo Without Pie. The search for pie in the Midwest.
Picking the Scablands. Washington and Oregon, 2005. Pie and spiders on the Columbia River!
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#29
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"you are in a different trade. and i'm not a wheel builder by profession but my financial status does not afford me to buy new parts or buy new wheels. somehow you might feel superior as you are accomplished in your frame building profession but guess what... in life it's not always who studies or works a lot after all his studies are made to end up successful in some business, it also matters where you were born, who your friends are etc. etc. etc."
In my country we've just gotten past 4 years of a ruler using similar debating techniques. If you can't discuss the differences with the goal of persuasion you instead diminish your opponent by attacking their credibility and define them in the way you need to. I am not a pro framebuilder and said as much with my "hobby" reference. Did you not read my reply completely or well? My "different industry" is doing exactly what we are talking about
And now I see you are walking back your previous position of studying being so important. I do agree that who you know and where in society you are born into does impact your position as you age. Not that this has anything to do with wheel building and truing. I guess that's another tangent for another thread... Andy (who is moving on having said enough about spoke tension and tooling)
In my country we've just gotten past 4 years of a ruler using similar debating techniques. If you can't discuss the differences with the goal of persuasion you instead diminish your opponent by attacking their credibility and define them in the way you need to. I am not a pro framebuilder and said as much with my "hobby" reference. Did you not read my reply completely or well? My "different industry" is doing exactly what we are talking about
And now I see you are walking back your previous position of studying being so important. I do agree that who you know and where in society you are born into does impact your position as you age. Not that this has anything to do with wheel building and truing. I guess that's another tangent for another thread... Andy (who is moving on having said enough about spoke tension and tooling)
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The OP said some of the spokes were very loose. I think this is why they are breaking. We think of high tension as being a cause of fatigue, but sometimes it’s just the opposite...
When all the spokes are at similar tension and near their theoretical max, the forces applied to them while riding will be pretty consistent. Loose spokes, on the other hand, get many cycles of increasing and decreasing stress for every mile ridden. I think this fatigues the metal more than higher stress at a fairly constant level.
Am I wrong in this theory?
When all the spokes are at similar tension and near their theoretical max, the forces applied to them while riding will be pretty consistent. Loose spokes, on the other hand, get many cycles of increasing and decreasing stress for every mile ridden. I think this fatigues the metal more than higher stress at a fairly constant level.
Am I wrong in this theory?