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Ways to lighten a steel framed bike?

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Old 05-26-24, 10:42 AM
  #151  
SurferRosa
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Originally Posted by steelbikeguy
"Exposed"? Hmm... I guess that's ok ... as long as we're not talking about clothing.?.
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Old 05-26-24, 01:58 PM
  #152  
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Originally Posted by steelbikeguy
method #1: start with a track bike.

back in 1975, Bicycling magazine reviewed a handful of track bikes, and one of these was the Panasonic Ultralight.
It was astounding for the time... it weighed 10 1/2 pounds and cost $4000.
No exotic materials... just remove a lot of material from just about any component. Not sure how much you'd want to really want to sprint on this bike, but might be just the thing for that hour record.




Steve in Peoria
Re: Frame was designed and built by Takao, not F, Ono, Panasonic’s custom frame builder in the early 70’s. Could be that they misread the “Handbuilt by T. Ono” decal.
Ono phad previously built an eleven pound (5kg) track bike around 1971. The bike tested was a later, more extreme exercise in weight reduction.
Ono had been a gold medal rider at the Asian Games on his own frames so he knew what he could get away with for actual competition.
Some weight reduction was out of sight like the stem bolt. Another was that he probably eccentrically bored the bottom bracket shell making it thinner towards the lower front. He did this on the frame he built for me in 1973.
Ono had free rein on the materials he could use in the custom shop. Frame tubes in some were Tange and Ishiwata super light, 1500g or less, sets. His choice of brazing rod was a high strength silver alloy by Eutectic-Castolin, made in USA. Very expensive back then at $60/lb or more. He said that he fitted tubes to lugs as tight as possible to maximize strength and minimize the amount of brazing material.
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Old 05-26-24, 02:50 PM
  #153  
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Here's a Mercian catalogue entry I found the other day while doing some research.
I'm not a weight weenie but I thought it was interesting: 16 lb 13 oz with no brakes.

1960 Mercian Superlight Vigorelli

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Old 05-26-24, 04:59 PM
  #154  
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Originally Posted by SurferRosa
"Exposed"? Hmm... I guess that's ok ... as long as we're not talking about clothing.?.
It certainly wouldn't help make anyone more aero.
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Old 05-26-24, 09:29 PM
  #155  
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Originally Posted by Aardwolf
Here's a Mercian catalogue entry I found the other day while doing some research.
I'm not a weight weenie but I thought it was interesting: 16 lb 13 oz with no brakes.

1960 Mercian Superlight Vigorelli
That's pretty sleek!
I was a bit surprised that trackies were still using steel cranks in 1960, but they did like steel bars and stems long after the roadies were using alloy.

The detail that caught my eye was the last bit of text...




It mentions the 28 spoke sprints, and I understood that to mean the rims.
The "silk O's" must refer to silk tubular tires/tyres... but... then I read the details about the time trial version that had "silk I's".
.... "silk I's"?? what the heck is a silk I?
There's nothing else on a bike made of silk other than the best tubulars, so it's got to be the tires, but why call it an I?
I sorta like calling tires "O's", just because the shape is correct.
Can someone explain this?

Steve in Peoria
(with fond memories of the silk sew-ups that came on a used bike a very long time ago)
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Old 05-26-24, 10:25 PM
  #156  
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You can go lighter with you C&V wheels, but only to a certain point. Yes, there are alloy tubular rims that go down to as low as 280 grams each. But at those weights, spoke holes .could start bulging upward and cracking from the spoke pulling stresses after some miles. Try to stay at least in the 300 gram rim weight category to avoid this problem. The 80's tubular rims use more stronger and stiffer alloys, thsn what was used in the 60's and 70's. Rims like the lightest Fiammes sold in the seventies were just way too soft, and they never stayed true thst long, at least for me....
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Old 05-27-24, 12:36 AM
  #157  
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Originally Posted by steelbikeguy
The "silk O's" must refer to silk tubular tires/tyres... but... then I read the details about the time trial version that had "silk I's".
.... "silk I's"?? what the heck is a silk I?
There's nothing else on a bike made of silk other than the best tubulars, so it's got to be the tires, but why call it an I?
I sorta like calling tires "O's", just because the shape is correct.
Can someone explain this?

Steve in Peoria
(with fond memories of the silk sew-ups that came on a used bike a very long time ago)
I was thinking (with no evidence) it was the tyre width.
I should do some research, but it's unlikely a tyre from 1960 would be useable
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Old 05-27-24, 01:03 AM
  #158  
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It turns out it was even lighter by 1963: 16lb 12oz
But the tyre description has changed.

The 1966 catalogue doesn't mention the actual weight.

1963 Mercian brochure:
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Old 05-27-24, 05:30 AM
  #159  
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Originally Posted by Aardwolf
I was thinking (with no evidence) it was the tyre width.
I'm starting to wonder if it wasn't just a typo?
"I" is next to "O", so perhaps?
It's a bit of a shame that using "O" as shorthand for tire didn't catch on.

Originally Posted by Aardwolf
I should do some research, but it's unlikely a tyre from 1960 would be useable
When I bought my 1974 Raleigh International around the year 2000, it had been in the basement of a bike shop for 25 years. The Vittoria tubulars were still in pretty good shape and held air. I swapped out the tubular rims for clinchers, but kept the tires fitted on the rims. They are still looking good, but I can't imagine trusting them to support me.
Here are the original tires next to the bike:



Steve in Peoria
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Old 05-27-24, 05:38 AM
  #160  
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Originally Posted by steelbikeguy
I'm starting to wonder if it wasn't just a typo?
"I" is next to "O", so perhaps?
It's a bit of a shame that using "O" as shorthand for tire didn't catch on.
Steve in Peoria
Yep, it did occur to me that they might have meant #0 and #1 in tyre sizes.

As in "Clement Silk #1" - https://www.bikeforums.net/21282517-post1.html
But I can't find any vintage Clement tyre listing with the widths.
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Old 05-27-24, 06:11 AM
  #161  
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Originally Posted by capnjonny
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I am wondering , what would I need to do to get the riding weight down to 20 lbs. or less?
Dropping pounds often means dropping coin as well. Some suggestions -

Titanium-railed saddle (such as Selle Italia Flite)
Tubular wheelset (32h rear 2-cross / 28h front radial) with butted spokes
Aluminum freewheel ($$$ and may not work for you if you tend to destroy equipment; ask PastorBob about durability before you make the move)
Lightweight tubular tires with latex tubes (Vittoria Corsa or similar)
Butted aluminum handlebars; can cut these if you never use the drops
Benotto bar tape
Titanium bottom bracket set
Titanium hardware (Note - you MUST use anti-galling compound on any threads)
Cold-forged crankset
High-end racing mechs and brakes (Campagnolo Nuovo Record, Suntour Superbe work for vintage bikes)
Ultra-light pedals with aluminum cages
Single bottle cage (plastic)

The single-speed / fixed gear approach also works.

Good luck!
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Old 05-27-24, 06:19 AM
  #162  
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Originally Posted by Aardwolf
Yep, it did occur to me that they might have meant #0 and #1 in tyre sizes.

As in "Clement Silk #1" - https://www.bikeforums.net/21282517-post1.html
But I can't find any vintage Clement tyre listing with the widths.
I hadn't considered that it might be the numerals 0 and 1 instead of letters.
My old Palo Alto catalog from 1976 does list Clement track tires that number from 1 to 9. No suggestion that there might be a #0 tire, though.
No widths listed... because no one really cared back then.
I think the Campionato del Mondo was a bit wider than the usual road tubular, but there's no mention in the catalog.
as a side note.. it's a bit amazing that a very pricey silk tubular was considered a touring tire, but clinchers were relatively low quality back then. Jim Merz wrote up a tour where he used tubulars, and that didn't seem to stir up a controversy.

the Palo Alto catalog page:



Steve in Peoria
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Old 05-27-24, 01:07 PM
  #163  
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Originally Posted by non-fixie
One of my Covid projects last year was to see if I could build a 10kg light touring bike with what my parts bin could cough up. I spent many an afternoon weighing parts on the kitchen scales.

This is the result. Exactly 10.00 kg as pictured:



I ditched the horrible plastic saddle soon afterwards, and I am no fan of the flexy Modolo shift levers, but other than that it turned out to be a nice bike. The CLB brakes and levers were a particularly nice surprise. They feel great and their stopping power - with the original pads - is pretty awesome.
The CLB brakeset can be further lightened by the use of their aluminum alloy (Dural) brake cable casings. Only thing is, the casings compresses a lot and braking power is cut at least in half. I guess it might be OK to use such, if you will be mostly riding in flat, traffic free roads.....
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Old 05-27-24, 03:08 PM
  #164  
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Originally Posted by Chombi1
The CLB brakeset can be further lightened by the use of their aluminum alloy (Dural) brake cable casings. Only thing is, the casings compresses a lot and braking power is cut at least in half. I guess it might be OK to use such, if you will be mostly riding in flat, traffic free roads.....
I have heard of those. But besides me not having those available, it would really be a waste of these excellent brakes. I have them on a few bikes, and their stopping power with the original pads is pretty awesome.
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Old 05-28-24, 11:24 AM
  #165  
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I gave up chasing a bike lighter than 22lbs and I'm instead focusing on making myself 10lbs lighter. If I can drop back down to 165, that's half a bike right there.
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