Go Back  Bike Forums > Bike Forums > Bicycle Mechanics
Reload this Page >

What’s the worst mechanical screw-up you’ve done on your own bike?

Search
Notices
Bicycle Mechanics Broken bottom bracket? Tacoed wheel? If you're having problems with your bicycle, or just need help fixing a flat, drop in here for the latest on bicycle mechanics & bicycle maintenance.

What’s the worst mechanical screw-up you’ve done on your own bike?

Thread Tools
 
Search this Thread
 
Old 10-29-23, 03:24 AM
  #1  
choddo
Senior Member
Thread Starter
 
Join Date: Apr 2019
Location: UK
Posts: 1,404
Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 682 Post(s)
Liked 453 Times in 338 Posts
What’s the worst mechanical screw-up you’ve done on your own bike?

Is it just me who does things like this or have other people messed up? I rode bikes a lot as a teenager, had very basic tools and could keep mine just about going but knew my limits. I didn’t touch a bike from the age of 20 to about 40 and got into it again properly and still like fixing / servicing things myself when I can. This can lead to cases of “a little knowledge being a dangerous thing”.

A couple of years later they introduced the massive Ride London event which used roads I knew well and I was lucky enough to get a place.

I stripped my bike down to clean it properly and was very proud of how shiny it was. The first 40km are very flat and then you hit a hill that’s about 10%. 1km or so before the hill I happened, among the huge crowds, to start chatting to a very nice young lady and was doubtless impressing her enormously with my knowledge of the upcoming hills and associated tactics.

We hit the gradient and I changed to the small ring for the first time that day, only for the chain and crank to instantly seize up and my bike and I to rapidly decelerate into a scattering crowd of riders. I had time to utter a quick “oh dear, I wonder what that is” as my credibility drained and she cruised off up the hill. I managed to just about unclip and get to the side of the road without causing anyone else to crash. Took me close to 15 minutes to get the chain out from between the chainrings and I had to ride the entire rest of the ride in the big ring. Pop quiz: Anyone want to guess what I’d done wrong?

And I think the incident somehow caused damage to my rear mech too because two weeks later, in a paceline at 40kph, it did this


Not a very good clue for what went wrong though because I still can’t figure out how the two are related. Maybe coincidence.
choddo is offline  
Likes For choddo:
Old 10-29-23, 04:47 AM
  #2  
RoadWearier
Senior Member
 
Join Date: Oct 2021
Location: Chattanooga, TN
Posts: 692
Mentioned: 5 Post(s)
Tagged: 0 Thread(s)
Quoted: 380 Post(s)
Liked 108 Times in 75 Posts
I once put the rear brake caliper on my Triumph Bonneville on backwards. Got 10 feet and then the brake line snapped and spilled brake fluid all over my driveway. Not "bicycle" related but (motor)bike related. Now I always take pictures of everything while I'm dis-assembling.
RoadWearier is offline  
Likes For RoadWearier:
Old 10-29-23, 05:59 AM
  #3  
Shadco 
Resident PIA
 
Shadco's Avatar
 
Join Date: Jul 2004
Location: City of Oaks, NC
Posts: 848

Bikes: Gunnar Roadie, Look 765 Optimum, Spesh Aethos

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 212 Post(s)
Liked 356 Times in 186 Posts
Dropped the barrel nut on the saddle clamp down the roval seat post on my Aethos.

.
__________________
--
Shad
I knew where I was when I wrote this
I don't know where I am now...
05 Gunnar Roadie Chorus/Record
67'er
Shadco is online now  
Likes For Shadco:
Old 10-29-23, 09:30 AM
  #4  
Steel Charlie
Senior Member
 
Steel Charlie's Avatar
 
Join Date: Apr 2009
Posts: 940
Mentioned: 5 Post(s)
Tagged: 0 Thread(s)
Quoted: 380 Post(s)
Liked 541 Times in 286 Posts
Too embarrassing to even consider relating
Steel Charlie is offline  
Likes For Steel Charlie:
Old 10-29-23, 09:58 AM
  #5  
base2 
I am potato.
 
base2's Avatar
 
Join Date: Jun 2015
Location: Pacific Northwest
Posts: 3,116

Bikes: Only precision built, custom high performance elitist machines of the highest caliber. 🍆

Mentioned: 29 Post(s)
Tagged: 0 Thread(s)
Quoted: 1790 Post(s)
Liked 1,631 Times in 934 Posts
I've never done anything to be embarassed about. That said: "No more mechanicals, Base2! " Did become sort of an inside joke in the cycling group. It was always something innocuous and not ride ending, Thank Goodness. Unexpectedly rotating handlebars did get quite a laugh that one time, though.

If you are looking for a dumb mechanical mistake, I cross threaded a bottom bracket once. And one time I cranked down a Hollowtech II bottom bracket preload bolt way, way too tight. $50 and 500 miles later I figured it out and learned my lesson. (I've never told anyone, even my wife...It's a secret.)
base2 is offline  
Likes For base2:
Old 10-29-23, 03:39 PM
  #6  
wheelreason
Senior Member
 
Join Date: Aug 2009
Posts: 1,817
Mentioned: 5 Post(s)
Tagged: 0 Thread(s)
Quoted: 504 Post(s)
Liked 634 Times in 374 Posts
Mounted a Conti Ultra Sport on it.
wheelreason is offline  
Likes For wheelreason:
Old 10-30-23, 01:24 AM
  #7  
choddo
Senior Member
Thread Starter
 
Join Date: Apr 2019
Location: UK
Posts: 1,404
Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 682 Post(s)
Liked 453 Times in 338 Posts
Originally Posted by wheelreason
Mounted a Conti Ultra Sport on it.


Haven’t had the pleasure.
choddo is offline  
Old 10-30-23, 02:05 AM
  #8  
88ss
Junior Member
 
88ss's Avatar
 
Join Date: Sep 2023
Posts: 175
Mentioned: 5 Post(s)
Tagged: 0 Thread(s)
Quoted: 99 Post(s)
Liked 118 Times in 55 Posts
Well if the cranks were put together with the wrong spacing between the front rings the chain may drop down between them, then if they jammed between the chain-rings and you kept pedaling and wound up the chain around the crank it would take up all the range the rear derailleur had by pulling on the bottom run of chain which usually has no high tension, and maybe put enough force on it to strain or bend the derailleur or it's hanger in some way.

Now that I am an old man, I have learned the hard way that I have to make sure I do not have a lot of distractions when I am doing mechanical work or I may forget something, you have to take your time and make sure your mind is on and enjoying what you are doing and not thinking about anything else. Yours or someone's life may depend on it. I don't mind if I kill myself, but I am not enthusiastic about working on other people's things as when I was young as I do not want to be responsible for them. A friend asked me if I would install a water-heater in their house a while back and my reply was "When your house burns down because of a gas-leak would you rather have had me install the water-heater or a licensed, bonded and insured plumber/contractor that you can get a settlement from or sue for damages and/or loss of life?
88ss is offline  
Old 10-30-23, 02:26 AM
  #9  
maddog34
Senior Member
 
maddog34's Avatar
 
Join Date: Jul 2015
Location: NW Oregon
Posts: 2,975

Bikes: !982 Trek 930R Custom, Diamondback ascent with SERIOUS updates, Fuji Team Pro CF and a '09 Comencal Meta 5.5

Mentioned: 15 Post(s)
Tagged: 1 Thread(s)
Quoted: 1299 Post(s)
Liked 739 Times in 534 Posts
forgot to glue a sew-up tire in place on my Mitzutani Super Lite racer... had a flat on a ride, just slipped the spare on, and rode home,,, two days later i was racing my neighbor(he had a peugeot p-10) i went into a not-very-tight right hander at full speed ahead... then went sideways into a white picket fence at about 40 mph..

i never neglected to glue a sew up on after that........ the road rash was epic... gravel, splinters and all that fun stuff... a rose bush or briar got involved too... or both.

i had to fix the fence the next day.. fresh paint included... i was still bleeding a bit......... i paid mom back for the wood and paint.

Specialized Turbo high pressure clinchers came out the next year.... thank gawd. i overheard two guys talking about them at Phil's Schwinn Cyclery, B-H Highway, Beaverton...
a month later, i had bought and laced up a pair of clincher rims......

Last edited by maddog34; 10-30-23 at 02:45 AM.
maddog34 is offline  
Old 10-30-23, 03:06 AM
  #10  
choddo
Senior Member
Thread Starter
 
Join Date: Apr 2019
Location: UK
Posts: 1,404
Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 682 Post(s)
Liked 453 Times in 338 Posts
Originally Posted by maddog34
forgot to glue a sew-up tire in place on my Mitzutani Super Lite racer... had a flat on a ride, just slipped the spare on, and rode home,,, two days later i was racing my neighbor(he had a peugeot p-10) i went into a not-very-tight right hander at full speed ahead... then went sideways into a white picket fence at about 40 mph..

i never neglected to glue a sew up on after that........ the road rash was epic... gravel, splinters and all that fun stuff... a rose bush or briar got involved too... or both.

i had to fix the fence the next day.. fresh paint included... i was still bleeding a bit......... i paid mom back for the wood and paint.

Specialized Turbo high pressure clinchers came out the next year.... thank gawd. i overheard two guys talking about them at Phil's Schwinn Cyclery, B-H Highway, Beaverton...
a month later, i had bought and laced up a pair of clincher rims......
Classic sorry, I shouldn’t laugh.
choddo is offline  
Old 10-30-23, 03:09 AM
  #11  
choddo
Senior Member
Thread Starter
 
Join Date: Apr 2019
Location: UK
Posts: 1,404
Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 682 Post(s)
Liked 453 Times in 338 Posts
Originally Posted by 88ss
Well if the cranks were put together with the wrong spacing between the front rings the chain may drop down between them, then if they jammed between the chain-rings and you kept pedaling and wound up the chain around the crank it would take up all the range the rear derailleur had by pulling on the bottom run of chain which usually has no high tension, and maybe put enough force on it to strain or bend the derailleur or it's hanger in some way.
That may well be what happened. I remember the mech was in a very strange position.

The mistake I made was putting the small ring on the wrong way round. I didn’t know the teeth were directional and “lean” slightly towards the big ring… or away from it if you install it the wrong way, allowing the chain to jam between the rings.

Last edited by choddo; 10-30-23 at 08:09 AM.
choddo is offline  
Likes For choddo:
Old 10-30-23, 03:43 AM
  #12  
delbiker1 
Mother Nature's Son
 
delbiker1's Avatar
 
Join Date: Mar 2016
Location: Sussex County, Delaware
Posts: 3,118

Bikes: 2014 Orbea Avant MD30, 2004 Airborne Zeppelin TI, 2003 Lemond Poprad, 2001 Lemond Tourmalet, 2014? Soma Smoothie

Mentioned: 15 Post(s)
Tagged: 0 Thread(s)
Quoted: 854 Post(s)
Liked 1,437 Times in 819 Posts
I'm still working on it.
delbiker1 is offline  
Likes For delbiker1:
Old 10-30-23, 04:17 AM
  #13  
Chuck M 
Happy With My Bikes
 
Chuck M's Avatar
 
Join Date: Sep 2020
Location: Oklahoma
Posts: 2,187

Bikes: Hi-Ten bike boomers, a Trek Domane and some projects

Mentioned: 2 Post(s)
Tagged: 0 Thread(s)
Quoted: 884 Post(s)
Liked 2,308 Times in 1,118 Posts
I was trying to remove a crank arm last night and it was really stuck. I figured I better remove my puller and investigate. When I did I realized in my rush I didn’t remove the nut. No damage to anything except my pride.
__________________
"It is the unknown around the corner that turns my wheels." -- Heinz Stücke

Chuck M is offline  
Likes For Chuck M:
Old 10-30-23, 07:55 AM
  #14  
88ss
Junior Member
 
88ss's Avatar
 
Join Date: Sep 2023
Posts: 175
Mentioned: 5 Post(s)
Tagged: 0 Thread(s)
Quoted: 99 Post(s)
Liked 118 Times in 55 Posts
Originally Posted by choddo
That may well be what happened. I remember the mech was in a very strange position.

The mistake I made was putting the small ring on the wrond way round. I didn’t know the teeth were directional and “lean” slightly towards the big ring… or away from it if you install it the wrong way, allowing the chain to jam between the rings.
The other way to do it is to drop the chain behind the big cog out back so it jams the freewheel, now you effectively have a fixed gear rear wheel pulling the bottom run of chain tight and bending the derailleur and/or hanger. I made a real mess out of a few bikes, once after crashing hard and remounting dazed and trying to start moving again, and once by taking a new to me used bike for a ride before checking the rear derailleur adjustment, turned both derailleurs into knots and bent the hangers. Was able to straighten the hangers out because they were steel, but in both cases had to install new derailleurs. Either way from or back pulling on that bottom line of chain doesn't do anything any good on a multi-speed bicycle......
88ss is offline  
Likes For 88ss:
Old 10-30-23, 02:09 PM
  #15  
maddog34
Senior Member
 
maddog34's Avatar
 
Join Date: Jul 2015
Location: NW Oregon
Posts: 2,975

Bikes: !982 Trek 930R Custom, Diamondback ascent with SERIOUS updates, Fuji Team Pro CF and a '09 Comencal Meta 5.5

Mentioned: 15 Post(s)
Tagged: 1 Thread(s)
Quoted: 1299 Post(s)
Liked 739 Times in 534 Posts
Originally Posted by choddo
Classic sorry, I shouldn’t laugh.
meh... it's long history now... Wes' dad was "clocking us" in his shiny gold, brand new, Pontiac Grand Prix... he almost hit me when i bounced off the fence... my mom would have, most likely, made me pay to repaint his car too.

PS.. i laugh about it now too.... a small piece of that gravel finally worked it's way out of my right elbow about 15 years ago....

Last edited by maddog34; 10-30-23 at 02:14 PM.
maddog34 is offline  
Old 10-30-23, 02:18 PM
  #16  
maddog34
Senior Member
 
maddog34's Avatar
 
Join Date: Jul 2015
Location: NW Oregon
Posts: 2,975

Bikes: !982 Trek 930R Custom, Diamondback ascent with SERIOUS updates, Fuji Team Pro CF and a '09 Comencal Meta 5.5

Mentioned: 15 Post(s)
Tagged: 1 Thread(s)
Quoted: 1299 Post(s)
Liked 739 Times in 534 Posts
Originally Posted by Chuck M
I was trying to remove a crank arm last night and it was really stuck. I figured I better remove my puller and investigate. When I did I realized in my rush I didn’t remove the nut. No damage to anything except my pride.
they do come loose much easier with the nut removed... speaking from experience...
maddog34 is offline  
Old 10-30-23, 03:11 PM
  #17  
SurferRosa
señor miembro
 
SurferRosa's Avatar
 
Join Date: Dec 2018
Location: Pac NW
Posts: 6,627

Bikes: '70s - '80s Campagnolo

Mentioned: 92 Post(s)
Tagged: 0 Thread(s)
Quoted: 3890 Post(s)
Liked 6,490 Times in 3,213 Posts
Worst mechanical screw up? Hmm... I once ran into a parked car on a test ride and bent the fork.
SurferRosa is offline  
Old 10-30-23, 05:46 PM
  #18  
SoSmellyAir
Method to My Madness
 
Join Date: Nov 2020
Location: Orange County, California
Posts: 3,664

Bikes: Trek FX 2, Cannondale Synapse, Cannondale CAAD4, Santa Cruz Stigmata GRX

Mentioned: 4 Post(s)
Tagged: 0 Thread(s)
Quoted: 1948 Post(s)
Liked 1,472 Times in 1,020 Posts
Originally Posted by wheelreason
Mounted a Conti Ultra Sport on it.
Come on, I had used a pair once; they are reasonable training tires.

Originally Posted by SurferRosa
Worst mechanical screw up? Hmm... I once ran into a parked car on a test ride and bent the fork.
That does not sound like a mechanical screw up.

* * *

I run a Prestacycle Uniblock (12-28) cassette which comes with its own lock ring, which does not have a crush spacer behind it. I must have torqued the lock ring insufficiently, because it worked itself loose and got jammed up tight against the RD hanger bolts, causing the freehub to lock up relative to the frame, and thus locked up the crank too. This happened during a fast descent earlier this year, so my pedals were near the 3 and 9 o'clock positions. At the time, I was still almost a complete noob at clipless, and I had a very difficult time unclipping from those pedal positions; I usually unclip my foot at bottom dead center. I thought I was going to crash but thankfully just managed to avoid that. When I got home I tossed the aftermarket lock ring and ordered Shimano Ultegra lock rings for a 12T smallest cog.
SoSmellyAir is offline  
Likes For SoSmellyAir:
Old 10-30-23, 06:22 PM
  #19  
Sierra_rider
Senior Member
 
Sierra_rider's Avatar
 
Join Date: Mar 2023
Location: NorCal
Posts: 511

Bikes: Santa Cruz Blur 4 TR, Canyon Endurace cf sl, Canyon Ultimate cf slx, Canyon Strive enduro, Canyon Grizl sl8

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 219 Post(s)
Liked 858 Times in 347 Posts
Nothing too insane, but I've forgotten to put the spacer ring that goes behind 11-speed shimano cassettes a couple times. Also left one of the spacers out between the cogs before...I probably adjusted my rear derailleur about a dozen times before I saw my mistake. It was on brand-new fancy wheels on my gravel bike, so I was all sorts of pissed at the crappy shifting...then felt like a complete dumbass afterwards.

Another "doh!" moment occurred on my first internally-routed bike. I put some new bars on and the bars were designed for the cables to partly go inside the bars. I went to pull the rear derailleur cable out and absent-mindedly pulled the cable and the internal liner out as well. Getting the cable back through was a real PITA, until I realized that you could guide the cable with a magnet.
Sierra_rider is offline  
Likes For Sierra_rider:
Old 10-31-23, 07:12 PM
  #20  
maddog34
Senior Member
 
maddog34's Avatar
 
Join Date: Jul 2015
Location: NW Oregon
Posts: 2,975

Bikes: !982 Trek 930R Custom, Diamondback ascent with SERIOUS updates, Fuji Team Pro CF and a '09 Comencal Meta 5.5

Mentioned: 15 Post(s)
Tagged: 1 Thread(s)
Quoted: 1299 Post(s)
Liked 739 Times in 534 Posts
Originally Posted by SoSmellyAir
Come on, I had used a pair once; they are reasonable training tires.



That does not sound like a mechanical screwup.
it sounds more like a mechanic screwed up..

i once clipped a curb with a sidecar wheel while making a tight right-hand turn during a test ride... it was mounted to a nearly new 1500 gold wing.... luckily, there was no oncoming traffic, and i knew enough to turn into the roll direction.... but it was close... real close... felt like about 45 Degrees lean before recovery... with a whallop... Jim (Service Manager) spotted the scuff mark on the SC tire sidewall... he just shook his head, told me to check the bike's lean angle, and went back to work...
maddog34 is offline  
Likes For maddog34:
Old 10-31-23, 07:54 PM
  #21  
capnjonny 
Senior Member
 
capnjonny's Avatar
 
Join Date: Nov 2014
Location: Saratoga calif.
Posts: 1,049

Bikes: Miyata 610(66cm), GT Vantara Hybrid (64cm), Nishiki International (64cm), Peugeot rat rod (62 cm), Trek 800 Burning Man helicopter bike, Bob Jackson frame (to be restored?) plus a never ending stream of neglected waifs from the Bike exchange.

Mentioned: 28 Post(s)
Tagged: 0 Thread(s)
Quoted: 339 Post(s)
Likes: 0
Liked 632 Times in 229 Posts
Maybe not a screw up / you decide.
Took an old mountain bike out of the pile at the Bike Exchange and started to go through it. Cleaned, greased, and assembled everything. Just as I was about to say 'Job done', I noticed that the chain stay was sheared all the way through just aft of the bottom bracket. The bike was toast.

There is nice end to the story though.
One of our volunteers was painting a mural on the wall of the shop just inside the front doors and we used the bike as part of it. I removed the off side crank arm, cut one side of the handlebars off and hung the bike on the wall about 8 ft off the ground.
capnjonny is offline  
Likes For capnjonny:
Old 11-01-23, 06:36 AM
  #22  
jadmt
Senior Member
 
jadmt's Avatar
 
Join Date: Mar 2022
Location: Missoula MT
Posts: 1,767

Bikes: Handsome xoxo, Serotta atx, Canyon Endurace CF8

Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 904 Post(s)
Liked 1,899 Times in 849 Posts
not so much a mechanical as a brain fart from being in lazy, I will spare the major details but it resulted in drilling an 1/8" bit thru my left ring finger pad straight thru the center coming out the middle of the finger nail. Worst part was I had to put the drill in reverse to get it back out. dewalt 20V angle drills go through fingers like a hot knife through butter.
jadmt is offline  
Old 11-01-23, 06:42 AM
  #23  
dedhed
SE Wis
 
dedhed's Avatar
 
Join Date: Apr 2005
Location: Milwaukee, WI
Posts: 10,517

Bikes: '68 Raleigh Sprite, '02 Raleigh C500, '84 Raleigh Gran Prix, '91 Trek 400, 2013 Novara Randonee, 1990 Trek 970

Mentioned: 40 Post(s)
Tagged: 0 Thread(s)
Quoted: 2747 Post(s)
Liked 3,401 Times in 2,058 Posts
I have spent hours trying to remove a "seized" pedal by turning it the wrong direction.
dedhed is offline  
Likes For dedhed:
Old 11-01-23, 07:22 AM
  #24  
choddo
Senior Member
Thread Starter
 
Join Date: Apr 2019
Location: UK
Posts: 1,404
Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 682 Post(s)
Liked 453 Times in 338 Posts
Originally Posted by jadmt
not so much a mechanical as a brain fart from being in lazy, I will spare the major details but it resulted in drilling an 1/8" bit thru my left ring finger pad straight thru the center coming out the middle of the finger nail. Worst part was I had to put the drill in reverse to get it back out. dewalt 20V angle drills go through fingers like a hot knife through butter.
choddo is offline  
Old 11-01-23, 08:00 AM
  #25  
BTinNYC 
...
 
Join Date: Oct 2021
Location: Whitestone and Rensselaerville, New York
Posts: 1,519

Bikes: Bicycles? Yup.

Mentioned: 8 Post(s)
Tagged: 0 Thread(s)
Quoted: 482 Post(s)
Liked 1,593 Times in 739 Posts
I don't consider my AFOAM (amazing feats of absent mindedness) as screw-ups. Most screw-ups are mistakes I can learn from, whereas not tightening the NDS crankarm...

I don't remember not tightening it, so maybe it was the garage goblin.😜

Last edited by BTinNYC; 11-01-23 at 08:06 AM.
BTinNYC is offline  
Likes For BTinNYC:


Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.