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Worn small freewheel cog

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Old 04-08-24, 11:41 AM
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Chris Chicago
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Worn small freewheel cog

On an 80s mtb, I've got a 5 speed suntour freewheel in back. It has a nice wide range. New replacements come with much smaller big cogs so I am wondering if there is a way to just replace the small cog?. as it is the only one that skips.
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Old 04-08-24, 12:05 PM
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Yes, But.
Suntour made a bunch of different models over the decades. You need the model and luck.
these parts have been out of production for decades.

often a complete freewheel will be less expensive or near equal with the labor / tool /cog expense.
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Old 04-08-24, 12:49 PM
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Trakhak
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Even cheaper, and you can start today - avoid using the smallest rear sprocket with the middle or small chainring. For greatest small-sprocket life, shift to the large chainring rather than always going to the smallest rear sprocket.

In other words, instead of riding around mostly in the small in back, use the middle sprockets in back and the large chainring.
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Old 04-08-24, 01:59 PM
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Originally Posted by Trakhak
Even cheaper, and you can start today - avoid using the smallest rear sprocket with the middle or small chainring. For greatest small-sprocket life, shift to the large chainring rather than always going to the smallest rear sprocket.

In other words, instead of riding around mostly in the small in back, use the middle sprockets in back and the large chainring.
reminded me that on my first road bike 52 years ago I spent much time in a 45x14 - about an 88” gear.
when I started racing I was shocked to learn that the Maximum gear I could use was a 44x14. 84.9”
took some adjusting to that.
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Old 04-08-24, 05:14 PM
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Calling Pastor Bob. He may well have the high gear cog you need. Removing it requires a freewheel vise insert and a chain whip, both of which can be found on eBay.

https://www.ebay.com/itm/20471512884...3ABFBMpKLf_9dj

IF you can't find the vise, a second chain whip should suffice.
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Capo: 1959 Modell Campagnolo, S/N 40324; 1960 Sieger (2), S/N 42624, 42597
Carlton: 1962 Franco Suisse, S/N K7911
Peugeot: 1970 UO-8, S/N 0010468
Bianchi: 1982 Campione d'Italia, S/N 1.M9914
Schwinn: 1988 Project KOM-10, S/N F804069
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