Go Back  Bike Forums > Bike Forums > Bicycle Mechanics
Reload this Page >

Convert old 5 speed to 8 speed

Search
Notices
Bicycle Mechanics Broken bottom bracket? Tacoed wheel? If you're having problems with your bicycle, or just need help fixing a flat, drop in here for the latest on bicycle mechanics & bicycle maintenance.

Convert old 5 speed to 8 speed

Thread Tools
 
Search this Thread
 
Old 04-13-23, 07:44 AM
  #1  
Peter Treadway
Newbie
Thread Starter
 
Join Date: Apr 2023
Posts: 14
Mentioned: 2 Post(s)
Tagged: 0 Thread(s)
Quoted: 7 Post(s)
Liked 1 Time in 1 Post
Convert old 5 speed to 8 speed

Afternoon all,

New member here, so hope I'm posting this in the right place. Just wondering if I could run my thoughts on a conversion by the experts here, for any holes in my knowledge to be picked apart:

I'm currently in the research stage of converting an old steel framed, 90s MTB in to a drop bar gravel bike. It currently has a Shimano 5 speed freewheel, but I'd like to change this to an 8 speed free hub.

I'm aware of two potential issues with going from 5-8 gears at the back:

1) The pull ratios being different, leading to the current rear mech not indexing properly
2) The spacing between the rear dropouts not being wide enough to accommodate the extra three gears

However, I have a donor bike that I'm taking the 8 speed cassette and wheel from, so am able to use the 8 speed Shimano derailleur from that too. I would then look to use some 8 speed Microshift drop shifters, which use the same pull ratios as Shimano. Would that then work or am I missing anything else?

Also, regards the dropout spacing, I've measured the current spacing as 130mm (which I understand is strange, as old 5 speed spacing is more commonly 120mm but I've tripled checked it and it's definitely 130mm) and the lock nut distance of the 8 speed donor hub is 135mm. As it's a steel frame then, could I cold set the dropouts to accommodate the extra 5mm required?

Any advice on both or either of these points would be greatly appreciated.

Thanks in advance

Peter
Peter Treadway is offline  
Old 04-13-23, 08:06 AM
  #2  
Andrew R Stewart 
Senior Member
 
Andrew R Stewart's Avatar
 
Join Date: Feb 2012
Location: Rochester, NY
Posts: 18,095

Bikes: Stewart S&S coupled sport tourer, Stewart Sunday light, Stewart Commuting, Stewart Touring, Co Motion Tandem, Stewart 3-Spd, Stewart Track, Fuji Finest, Mongoose Tomac ATB, GT Bravado ATB, JCP Folder, Stewart 650B ATB

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 4210 Post(s)
Liked 3,875 Times in 2,315 Posts
Peter- I would have no concerns about spreading the rear width to 135mm. Of course care to retain the rear end's being centered WRT the front and keeping the drop outs parallel are important. Most Microshift parts are designed to interchange w/ Shimano, but one needs to make sure before spending $. This spec should be listed in the part's information.

Not asked about is the huge increase of seat to bars reach. Will this greater stretch forwards be comfy and for how long? Also not mentioned are the "new" drop bar levers brake levers being compatible w/ the brakes. Most drop bar brake/shifter levers units are designed around the cable pull for road bike calipers and not a MtB linear brake.

If this is done well a MtB can serve as a great bike, or the bike that reminds one of the mistakes and assumptions poorly made. Andy
__________________
AndrewRStewart
Andrew R Stewart is offline  
Likes For Andrew R Stewart:
Old 04-13-23, 08:26 AM
  #3  
alcjphil
Senior Member
 
alcjphil's Avatar
 
Join Date: Jun 2002
Location: Montreal, Quebec
Posts: 5,930
Mentioned: 16 Post(s)
Tagged: 0 Thread(s)
Quoted: 1820 Post(s)
Liked 1,696 Times in 976 Posts
Originally Posted by Andrew R Stewart
. Most drop bar brake/shifter levers units are designed around the cable pull for road bike calipers and not a MtB linear brake.
If this is done well a MtB can serve as a great bike, or the bike that reminds one of the mistakes and assumptions poorly made. Andy
If the bike is old enough to have a 5 speed freewheel, it may well have cantilever brakes
alcjphil is offline  
Likes For alcjphil:
Old 04-13-23, 08:37 AM
  #4  
Andrew R Stewart 
Senior Member
 
Andrew R Stewart's Avatar
 
Join Date: Feb 2012
Location: Rochester, NY
Posts: 18,095

Bikes: Stewart S&S coupled sport tourer, Stewart Sunday light, Stewart Commuting, Stewart Touring, Co Motion Tandem, Stewart 3-Spd, Stewart Track, Fuji Finest, Mongoose Tomac ATB, GT Bravado ATB, JCP Folder, Stewart 650B ATB

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 4210 Post(s)
Liked 3,875 Times in 2,315 Posts
Originally Posted by alcjphil
If the bike is old enough to have a 5 speed freewheel, it may well have cantilever brakes
Quite true. But we just don't know much about this bike yet to do more than lend advise and make assumptions. Andy
__________________
AndrewRStewart
Andrew R Stewart is offline  
Old 04-13-23, 08:45 AM
  #5  
RB1-luvr
I don't know.
 
RB1-luvr's Avatar
 
Join Date: May 2003
Location: South Meriden, CT
Posts: 2,015

Bikes: '90 B'stone RB-1, '92 B'stone RB-2, '89 SuperGo Access Comp, '03 Access 69er, '23 Trek 520, '14 Ritchey Road Logic, '09 Kestrel Evoke, '08 Windsor Tourist, '17 Surly Wednesday, '89 Centurion Accordo, '15 CruX, '17 Ridley X-Night, '89 Marinoni

Mentioned: 2 Post(s)
Tagged: 0 Thread(s)
Quoted: 317 Post(s)
Liked 853 Times in 446 Posts
my 1988 mtb drop bar conversion has v-brakes with Travel Agents. He may want to do that. I'm using Shimano Tourney 3x7 brake/shift levers.
RB1-luvr is offline  
Old 04-13-23, 08:56 AM
  #6  
t2p
Senior Member
 
Join Date: May 2022
Location: USA - Southwest PA
Posts: 3,100

Bikes: Cannondale - Gary Fisher - Giant - Litespeed - Schwinn Paramount - Schwinn (lugged steel) - Trek OCLV

Mentioned: 6 Post(s)
Tagged: 0 Thread(s)
Quoted: 1400 Post(s)
Liked 1,885 Times in 1,084 Posts
90’s MTB with 5 speed freewheel ?

130mm dropout spacing ?

most 90’s MTB’s I’ve seen / had had 135mm dropout spacing (and 7 speed and up ... )

Last edited by t2p; 04-13-23 at 09:01 AM.
t2p is offline  
Likes For t2p:
Old 04-13-23, 08:59 AM
  #7  
t2p
Senior Member
 
Join Date: May 2022
Location: USA - Southwest PA
Posts: 3,100

Bikes: Cannondale - Gary Fisher - Giant - Litespeed - Schwinn Paramount - Schwinn (lugged steel) - Trek OCLV

Mentioned: 6 Post(s)
Tagged: 0 Thread(s)
Quoted: 1400 Post(s)
Liked 1,885 Times in 1,084 Posts
Originally Posted by alcjphil
If the bike is old enough to have a 5 speed freewheel, it may well have cantilever brakes
cantilever brakes were still common / fitted on 7 and 8 speed MTBs up through the mid 90’s
t2p is offline  
Old 04-13-23, 09:27 AM
  #8  
mitchmellow62
Full Member
 
Join Date: Aug 2014
Posts: 286
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 94 Post(s)
Liked 56 Times in 41 Posts
SheldonBrown.com has a great article on frame spacing and cold setting: https://www.sheldonbrown.com/frame-spacing.html
mitchmellow62 is offline  
Old 04-13-23, 09:41 AM
  #9  
Peter Treadway
Newbie
Thread Starter
 
Join Date: Apr 2023
Posts: 14
Mentioned: 2 Post(s)
Tagged: 0 Thread(s)
Quoted: 7 Post(s)
Liked 1 Time in 1 Post
Wow, thanks guys. Didn't expect such quick responses.

Ok, in answer to a few queries:

The bike currently has linear pull/v brakes, not cantilever, although I now gather that this doesn't necessarily help matters. I'll look in to travel agents (that's a new one on me, but I love learning new stuff about old stuff!)

Regards the reach, I had considered this and I've made sure the bike is smaller than my friend (who I'm building it for) would normally ride and am using a riser stem, so I'm hoping that this will address any oversize issues, but time will tell. I'm swapping the quill steerer out for an A head adaptor too, for info.

The dropouts are definitely 130mm though (I've now checked it twice more now since reading t2p's reply ). I had read in a few places that 5 speed dropouts are usually 120mm but happy to be corrected in this regard and happier still that Andy sees no issue in cold setting the frame. I'm looking in to buying either the Park tool FFG-2 for this, or similar cheaper variety, to ensure the rear triangle is uniformly changed.

While I'm listing all the things I'm currently aware that will need to be/I would like to change: It also has a one piece crank that I'm looking to remove and fit with a Truvativ adaptor, so I can fit a more usual BSA square taper BB.

Lastly, for info, should it be a brand known to have strange features, the bike is a Professional Blackjack (I tried to attached a photo but apparently can't until I've made 10 posts here!). I've tried looking up info on the bike but no matter what I google for 'professional bikes/professional bike brand', etc., all I get are results for bikes that professional cyclists ride! . That most I have gathered is that they are now supplied by a company based out of Essex, England... which is where I live strangely! I've sent them an email asking for any info they might have but am yet to hear back.

Thanks again for all the responses though. I really appreciate the advice.
Peter Treadway is offline  
Old 04-13-23, 09:56 AM
  #10  
alcjphil
Senior Member
 
alcjphil's Avatar
 
Join Date: Jun 2002
Location: Montreal, Quebec
Posts: 5,930
Mentioned: 16 Post(s)
Tagged: 0 Thread(s)
Quoted: 1820 Post(s)
Liked 1,696 Times in 976 Posts
Originally Posted by t2p
cantilever brakes were still common / fitted on 7 and 8 speed MTBs up through the mid 90’s
Even later. I had a 1998 GT LTS than had 135mm spacing, 7 speed cassette, and cantilever brakes
alcjphil is offline  
Likes For alcjphil:
Old 04-13-23, 10:34 AM
  #11  
Bill Kapaun
Really Old Senior Member
 
Bill Kapaun's Avatar
 
Join Date: Feb 2007
Location: Mid Willamette Valley, Orygun
Posts: 13,875

Bikes: 87 RockHopper,2008 Specialized Globe. Both upgraded to 9 speeds. 2019 Giant Explore E+3

Mentioned: 20 Post(s)
Tagged: 0 Thread(s)
Quoted: 1795 Post(s)
Liked 1,271 Times in 877 Posts
Why 8 speed?
9 speed would be as simple and give 1 more gear and more options for cog selection.
They use the same Free hub.
Shifters are about the same price and the 8 speed RDER would work since the pull difference is in the shifter.
You'd just need a 9 speed chain
Bill Kapaun is offline  
Likes For Bill Kapaun:
Old 04-13-23, 11:08 AM
  #12  
maddog34
Senior Member
 
maddog34's Avatar
 
Join Date: Jul 2015
Location: NW Oregon
Posts: 2,975

Bikes: !982 Trek 930R Custom, Diamondback ascent with SERIOUS updates, Fuji Team Pro CF and a '09 Comencal Meta 5.5

Mentioned: 15 Post(s)
Tagged: 1 Thread(s)
Quoted: 1299 Post(s)
Liked 739 Times in 534 Posts
Originally Posted by t2p
cantilever brakes were still common / fitted on 7 and 8 speed MTBs up through the mid 90’s
And Cantilever brakes use the same pull ratio as Road Levers/brakes..... so the Thread Starter is on target there.

If the bike has V-brakes, then the road levers will be a mismatch.
maddog34 is offline  
Likes For maddog34:
Old 04-13-23, 11:17 AM
  #13  
maddog34
Senior Member
 
maddog34's Avatar
 
Join Date: Jul 2015
Location: NW Oregon
Posts: 2,975

Bikes: !982 Trek 930R Custom, Diamondback ascent with SERIOUS updates, Fuji Team Pro CF and a '09 Comencal Meta 5.5

Mentioned: 15 Post(s)
Tagged: 1 Thread(s)
Quoted: 1299 Post(s)
Liked 739 Times in 534 Posts
Originally Posted by Andrew R Stewart
Quite true. But we just don't know much about this bike yet to do more than lend advise and make assumptions.

Andy
"Peter- I would have no concerns about spreading the rear width to 135mm. Of course care to retain the rear end's being centered WRT the front and keeping the drop outs parallel are important. Most Microshift parts are designed to interchange w/ Shimano, but one needs to make sure before spending $. This spec should be listed in the part's information.

Not asked about is the huge increase of seat to bars reach. Will this greater stretch forwards be comfy and for how long? Also not mentioned are the "new" drop bar levers brake levers being compatible w/ the brakes. Most drop bar brake/shifter levers units are designed around the cable pull for road bike calipers and not a MtB linear brake.

If this is done well a MtB can serve as a great bike, or the bike that reminds one of the mistakes and assumptions poorly made. Andy"

you made a series of assumptions, andy.
maddog34 is offline  
Old 04-13-23, 11:18 AM
  #14  
dedhed
SE Wis
 
dedhed's Avatar
 
Join Date: Apr 2005
Location: Milwaukee, WI
Posts: 10,516

Bikes: '68 Raleigh Sprite, '02 Raleigh C500, '84 Raleigh Gran Prix, '91 Trek 400, 2013 Novara Randonee, 1990 Trek 970

Mentioned: 40 Post(s)
Tagged: 0 Thread(s)
Quoted: 2747 Post(s)
Liked 3,401 Times in 2,058 Posts
Shimano Mt front derailleurs don't often play well with road shifters.
dedhed is offline  
Likes For dedhed:
Old 04-13-23, 11:20 AM
  #15  
maddog34
Senior Member
 
maddog34's Avatar
 
Join Date: Jul 2015
Location: NW Oregon
Posts: 2,975

Bikes: !982 Trek 930R Custom, Diamondback ascent with SERIOUS updates, Fuji Team Pro CF and a '09 Comencal Meta 5.5

Mentioned: 15 Post(s)
Tagged: 1 Thread(s)
Quoted: 1299 Post(s)
Liked 739 Times in 534 Posts
Originally Posted by Bill Kapaun
Why 8 speed?
9 speed would be as simple and give 1 more gear and more options for cog selection.
They use the same Free hub.
Shifters are about the same price and the 8 speed RDER would work since the pull difference is in the shifter.
You'd just need a 9 speed chain
From the First post... "However, I have a donor bike that I'm taking the 8 speed cassette and wheel from,"

and, while the 5 speed chain (if it is one) would possibly work, it would tend to be noisy and might also have shifting issues.. like false shifts at inconvenient times.....

Last edited by maddog34; 04-13-23 at 11:24 AM.
maddog34 is offline  
Old 04-13-23, 11:52 AM
  #16  
Peter Treadway
Newbie
Thread Starter
 
Join Date: Apr 2023
Posts: 14
Mentioned: 2 Post(s)
Tagged: 0 Thread(s)
Quoted: 7 Post(s)
Liked 1 Time in 1 Post
Just trying to post a quick reply, as the last two long posts I've tried to send aren't showing!
Peter Treadway is offline  
Old 04-13-23, 11:57 AM
  #17  
zandoval 
Senior Member
 
zandoval's Avatar
 
Join Date: May 2010
Location: Bastrop Texas
Posts: 4,482

Bikes: Univega, Peu P6, Peu PR-10, Ted Williams, Peu UO-8, Peu UO-18 Mixte, Peu Dolomites

Mentioned: 13 Post(s)
Tagged: 0 Thread(s)
Quoted: 967 Post(s)
Liked 1,631 Times in 1,047 Posts
Really? If ya really need 8 or more cogs ta ride comfortably then ya probably need another bike...
__________________
No matter where you're at... There you are... Δf:=f(1/2)-f(-1/2)
zandoval is offline  
Old 04-13-23, 12:20 PM
  #18  
Bill Kapaun
Really Old Senior Member
 
Bill Kapaun's Avatar
 
Join Date: Feb 2007
Location: Mid Willamette Valley, Orygun
Posts: 13,875

Bikes: 87 RockHopper,2008 Specialized Globe. Both upgraded to 9 speeds. 2019 Giant Explore E+3

Mentioned: 20 Post(s)
Tagged: 0 Thread(s)
Quoted: 1795 Post(s)
Liked 1,271 Times in 877 Posts
Originally Posted by zandoval
Really? If ya really need 8 or more cogs ta ride comfortably then ya probably need another bike...
Since my lungs are at 28%, LOTS of closely spaced gears are pretty much a necessity for me if I want to ride.
I NEVER tell someone else how many gears they need.
Bill Kapaun is offline  
Likes For Bill Kapaun:
Old 04-13-23, 03:55 PM
  #19  
zandoval 
Senior Member
 
zandoval's Avatar
 
Join Date: May 2010
Location: Bastrop Texas
Posts: 4,482

Bikes: Univega, Peu P6, Peu PR-10, Ted Williams, Peu UO-8, Peu UO-18 Mixte, Peu Dolomites

Mentioned: 13 Post(s)
Tagged: 0 Thread(s)
Quoted: 967 Post(s)
Liked 1,631 Times in 1,047 Posts
Originally Posted by Bill Kapaun
Since my lungs are at 28%, LOTS of closely spaced gears are pretty much a necessity for me if I want to ride.
I NEVER tell someone else how many gears they need.
Sorry Bill... What I meant was that there is a point where working over an old style frame to accommodate more gears may not be worth it. Sure... It can be done, but It might be better to go to a lighter more efficient frame set with the needed geometry to accommodate the extra gearing.
__________________
No matter where you're at... There you are... Δf:=f(1/2)-f(-1/2)
zandoval is offline  
Likes For zandoval:
Old 04-13-23, 05:23 PM
  #20  
Kontact 
Senior Member
 
Kontact's Avatar
 
Join Date: Apr 2011
Posts: 7,067
Mentioned: 41 Post(s)
Tagged: 0 Thread(s)
Quoted: 4409 Post(s)
Liked 1,566 Times in 1,028 Posts
Um, a 1990s MTB with a 5 speed freewheel is likely to be Huffy quality with even a sidepull caliper. This is likely not a bike worth screwing around with.

Kontact is offline  
Likes For Kontact:
Old 04-13-23, 06:38 PM
  #21  
cb400bill
Forum Moderator
 
cb400bill's Avatar
 
Join Date: Jul 2007
Location: Kalamazoo MI
Posts: 20,650

Bikes: Fuji SL2.1 Carbon Di2 Cannondale Synapse Alloy 4 Trek Checkpoint ALR-5 Viscount Aerospace Pro Colnago Classic Rabobank Schwinn Waterford PMount Raleigh C50 Cromoly Hybrid Legnano Tipo Roma Pista

Mentioned: 59 Post(s)
Tagged: 0 Thread(s)
Quoted: 3091 Post(s)
Liked 6,601 Times in 3,785 Posts
Originally Posted by Peter Treadway
Just trying to post a quick reply, as the last two long posts I've tried to send aren't showing!
Fixed.
__________________












cb400bill is offline  
Likes For cb400bill:
Old 04-13-23, 08:03 PM
  #22  
maddog34
Senior Member
 
maddog34's Avatar
 
Join Date: Jul 2015
Location: NW Oregon
Posts: 2,975

Bikes: !982 Trek 930R Custom, Diamondback ascent with SERIOUS updates, Fuji Team Pro CF and a '09 Comencal Meta 5.5

Mentioned: 15 Post(s)
Tagged: 1 Thread(s)
Quoted: 1299 Post(s)
Liked 739 Times in 534 Posts
Originally Posted by Peter Treadway
Wow, thanks guys. Didn't expect such quick responses.

Ok, in answer to a few queries:

The bike currently has linear pull/v brakes, not cantilever, although I now gather that this doesn't necessarily help matters. I'll look in to travel agents (that's a new one on me, but I love learning new stuff about old stuff!)

Regards the reach, I had considered this and I've made sure the bike is smaller than my friend (who I'm building it for) would normally ride and am using a riser stem, so I'm hoping that this will address any oversize issues, but time will tell. I'm swapping the quill steerer out for an A head adaptor too, for info.

The dropouts are definitely 130mm though (I've now checked it twice more now since reading t2p's reply ). I had read in a few places that 5 speed dropouts are usually 120mm but happy to be corrected in this regard and happier still that Andy sees no issue in cold setting the frame. I'm looking in to buying either the Park tool FFG-2 for this, or similar cheaper variety, to ensure the rear triangle is uniformly changed.

While I'm listing all the things I'm currently aware that will need to be/I would like to change: It also has a one piece crank that I'm looking to remove and fit with a Truvativ adaptor, so I can fit a more usual BSA square taper BB.

Lastly, for info, should it be a brand known to have strange features, the bike is a Professional Blackjack (I tried to attached a photo but apparently can't until I've made 10 posts here!). I've tried looking up info on the bike but no matter what I google for 'professional bikes/professional bike brand', etc., all I get are results for bikes that professional cyclists ride! . That most I have gathered is that they are now supplied by a company based out of Essex, England... which is where I live strangely! I've sent them an email asking for any info they might have but am yet to hear back.

Thanks again for all the responses though. I really appreciate the advice.
Quoted your post to get everyone else caught up on your bike, Peter. And thank you for the additional Info.
maddog34 is offline  
Likes For maddog34:
Old 04-14-23, 08:19 AM
  #23  
grumpus
Senior Member
 
grumpus's Avatar
 
Join Date: Apr 2016
Posts: 1,236
Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 501 Post(s)
Liked 435 Times in 334 Posts
Originally Posted by Kontact
Um, a 1990s MTB with a 5 speed freewheel is likely to be Huffy quality with even a sidepull caliper. This is likely not a bike worth screwing around with.
That was my first thought too - even a six speed was likely to be pretty crap in the nineties.
grumpus is offline  
Old 04-14-23, 09:58 AM
  #24  
alcjphil
Senior Member
 
alcjphil's Avatar
 
Join Date: Jun 2002
Location: Montreal, Quebec
Posts: 5,930
Mentioned: 16 Post(s)
Tagged: 0 Thread(s)
Quoted: 1820 Post(s)
Liked 1,696 Times in 976 Posts
Originally Posted by grumpus
That was my first thought too - even a six speed was likely to be pretty crap in the nineties.
As well, the one piece crank
alcjphil is offline  
Old 04-14-23, 12:55 PM
  #25  
Peter Treadway
Newbie
Thread Starter
 
Join Date: Apr 2023
Posts: 14
Mentioned: 2 Post(s)
Tagged: 0 Thread(s)
Quoted: 7 Post(s)
Liked 1 Time in 1 Post
Apologies again for the lack or replies, guys but I seem to be having real issues with replying!



Anyway, I get some people’s disquiet about the worth of converting such an old frame, but it’s all a bit of fun and I like tinkering around with bikes to see what’s possible. I’m using this frame because it was free, as was the donor bike, so no loss by trying there and even if the new shifters and bits don’t work on this bike, I can keep hold of them to use on another project later.



I’m also making a YouTube video out of it, so even if the project fails it might be useful for others to show what not to do!



I very much appreciate the advice and warnings though. Cheers all.
Peter Treadway is offline  
Likes For Peter Treadway:


Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.