Shimano HollowTech crank arm failures
Likes For BTinNYC:
#52
Expired Member
Join Date: Jun 2007
Location: TN
Posts: 11,543
Mentioned: 37 Post(s)
Tagged: 0 Thread(s)
Quoted: 3674 Post(s)
Liked 5,433 Times
in
2,759 Posts
#54
Senior Member
Join Date: Sep 2017
Location: Upstate SC
Posts: 1,703
Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 821 Post(s)
Liked 1,656 Times
in
783 Posts
Two bikes with Ultegra Hollowtech cranks. Thousands of miles on each. Zero failures.
Show me hard stats on failure rates and MAYBE I'll worry. (But probably not.)
Show me hard stats on failure rates and MAYBE I'll worry. (But probably not.)
Likes For Bald Paul:
#55
Expired Member
Join Date: Jun 2007
Location: TN
Posts: 11,543
Mentioned: 37 Post(s)
Tagged: 0 Thread(s)
Quoted: 3674 Post(s)
Liked 5,433 Times
in
2,759 Posts
But, but, but.... are you sure you don't want to order a couple of Sora cranks, just to be safe? Maybe some solid rubber tires as well?
#56
top
Shimano have more than 2 types of hollow designs
hollow forged v0
glued bonded v1 (light-weight-glued+with-spider+left-pinchbolt)
glued bonded v2 (heavy-weight-glued+with-spider+left-pinchbolt)
glued bonded v3 (light-weight-glued+direct-mount+left-nopinchbolt)
ultegra crank arms:
10s left v0 right v0
11s left v0 right v1
12s left v0 right v2
dura-ace crank arms:
10s left v0 right v0
11s left v1 right v1
12s left v0 right v2
xtr crank arms
10s left v0 right v0
11s left v2 right v0
12s left v3 right v3
all other cranks (grx,105,xt,slx) uses v0 or non-hollow design *
v0 safe, v1 fails, v2 unknown, v3 safe
* grx=hollow forged rx810 (fc-rx600=non-hollow); 105=hollow forged 5600-r7000 (fc-5500=non-hollow); xt=hollow forged m760-m8100 (fc-m750=non-hollow); slx=hollow forged m660-m7100 (dx fc-m650=non-hollow)
hollow forged v0
glued bonded v1 (light-weight-glued+with-spider+left-pinchbolt)
glued bonded v2 (heavy-weight-glued+with-spider+left-pinchbolt)
glued bonded v3 (light-weight-glued+direct-mount+left-nopinchbolt)
ultegra crank arms:
10s left v0 right v0
11s left v0 right v1
12s left v0 right v2
dura-ace crank arms:
10s left v0 right v0
11s left v1 right v1
12s left v0 right v2
xtr crank arms
10s left v0 right v0
11s left v2 right v0
12s left v3 right v3
all other cranks (grx,105,xt,slx) uses v0 or non-hollow design *
v0 safe, v1 fails, v2 unknown, v3 safe
* grx=hollow forged rx810 (fc-rx600=non-hollow); 105=hollow forged 5600-r7000 (fc-5500=non-hollow); xt=hollow forged m760-m8100 (fc-m750=non-hollow); slx=hollow forged m660-m7100 (dx fc-m650=non-hollow)
Last edited by kek; 02-16-22 at 03:33 AM.
Likes For kek:
#57
Full Member
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times
in
24 Posts
Btw that’s the issue at hand Shimano won’t make the stats public, if they did one would know if to be more concerned eg living in humid climates or maybe a particular batch was made like that.
Anyhow let’s see what will trickle down … to Sora 💁🏻♂️
#58
Newbie
Shimano have more than 2 types of hollow designs
hollow forged v0
glued bonded v1 (light-weight-glued+with-spider+left-pinchbolt)
glued bonded v2 (heavy-weight-glued+with-spider+left-pinchbolt)
glued bonded v3 (light-weight-glued+direct-mount+left-nopinchbolt)
ultegra crank arms:
10s left v0 right v0
11s left v0 right v1
12s left v0 right v2
dura-ace crank arms:
10s left v0 right v0
11s left v1 right v1
12s left v0 right v2
xtr crank arms
10s left v0 right v0
11s left v2 right v0
12s left v3 right v3
all other cranks (grx,105,xt,slx) uses v0 or non-hollow design
v0 safe, v1 fails, v2 unknown, v3 safe
hollow forged v0
glued bonded v1 (light-weight-glued+with-spider+left-pinchbolt)
glued bonded v2 (heavy-weight-glued+with-spider+left-pinchbolt)
glued bonded v3 (light-weight-glued+direct-mount+left-nopinchbolt)
ultegra crank arms:
10s left v0 right v0
11s left v0 right v1
12s left v0 right v2
dura-ace crank arms:
10s left v0 right v0
11s left v1 right v1
12s left v0 right v2
xtr crank arms
10s left v0 right v0
11s left v2 right v0
12s left v3 right v3
all other cranks (grx,105,xt,slx) uses v0 or non-hollow design
v0 safe, v1 fails, v2 unknown, v3 safe
Not to question you, but rather, delve deeper into the topic, could you share the source(s) for this info?
#59
Full Member
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times
in
24 Posts
Shimano have more than 2 types of hollow designs
hollow forged v0
glued bonded v1 (light-weight-glued+with-spider+left-pinchbolt)
glued bonded v2 (heavy-weight-glued+with-spider+left-pinchbolt)
glued bonded v3 (light-weight-glued+direct-mount+left-nopinchbolt)
ultegra crank arms:
10s left v0 right v0
11s left v0 right v1
12s left v0 right v2
dura-ace crank arms:
10s left v0 right v0
11s left v1 right v1
12s left v0 right v2
xtr crank arms
10s left v0 right v0
11s left v2 right v0
12s left v3 right v3
all other cranks (grx,105,xt,slx) uses v0 or non-hollow design
v0 safe, v1 fails, v2 unknown, v3 safe
hollow forged v0
glued bonded v1 (light-weight-glued+with-spider+left-pinchbolt)
glued bonded v2 (heavy-weight-glued+with-spider+left-pinchbolt)
glued bonded v3 (light-weight-glued+direct-mount+left-nopinchbolt)
ultegra crank arms:
10s left v0 right v0
11s left v0 right v1
12s left v0 right v2
dura-ace crank arms:
10s left v0 right v0
11s left v1 right v1
12s left v0 right v2
xtr crank arms
10s left v0 right v0
11s left v2 right v0
12s left v3 right v3
all other cranks (grx,105,xt,slx) uses v0 or non-hollow design
v0 safe, v1 fails, v2 unknown, v3 safe
I know it's not of primary interest because everything else than dura-ace and ultegra was supposed to be safe, but I wonder what happened here. The left crankarm is old-style non-hollow scooped out, but the right almost looks like the glued kind (as opposed to rounded edges hollow forged). More confusingly when I look at the 4700 that I have here both left and right crankarms are old fashioned scooped out. I clearly remember the 4600 which this design comes from was scooped out, so they retained the 5-arm design for oldish looking crankset but used new technology on only one side meanwhile the more popular (than non-lineup R460) Tiagra that came out same time has the old scooped crankarms on 4-arm design?
So now I am also curious where the info above came from.
#61
Full Member
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times
in
24 Posts
Not that I know the answer, but I was thinking this same way, it's rather at the higher end so how come. But GRX came rather late, maybe late enough for Shimano to not to use the hollow glued (at least of the first crack-it-once-shame-on-it iteration)...
That would allow to guess since when Shimano knew of the problem and considered it serious enough to avoid for new designs ... but kept selling off the DA and Ultegra stock.
That would allow to guess since when Shimano knew of the problem and considered it serious enough to avoid for new designs ... but kept selling off the DA and Ultegra stock.
Likes For am8117:
#62
The Wheezing Geezer
Join Date: Oct 2021
Location: Española, NM
Posts: 1,055
Bikes: 1976 Fredo Speciale, Jamis Citizen 1, Ellis-Briggs FAVORI, Rivendell Clem Smith Jr.
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 414 Post(s)
Liked 920 Times
in
447 Posts
That the crank in question is under-engineered seems self-evident, even without statistics.
Terms like garbage, POS, utter rubbish, etc., would remain opinions. And they are mine.
Terms like garbage, POS, utter rubbish, etc., would remain opinions. And they are mine.
#63
Full Member
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times
in
24 Posts
So if one follows Shimano's own web, it would be appear the GRX is not hollow crankarm at all ...
https://bike.shimano.com/en-EU/techn...ollowtech.html
It seems up to date since the latest ones are listed. Of course they do not go into lengths explaining "vX" as per kek's designations above but it would fall in line with his "v0 or non-hollow" for "all others."
This would mean lots of Shimano's cranks are not even hollow.
https://bike.shimano.com/en-EU/techn...ollowtech.html
It seems up to date since the latest ones are listed. Of course they do not go into lengths explaining "vX" as per kek's designations above but it would fall in line with his "v0 or non-hollow" for "all others."
This would mean lots of Shimano's cranks are not even hollow.
Likes For am8117:
#64
Full Member
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times
in
24 Posts
1) Hollowtech (crank arm): https://bike.shimano.com/en-EU/techn...ollowtech.html
2) Hollowtech II (shows cranksets but only talks about bottom brackets): https://bike.shimano.com/en-EU/techn...lowtech-2.html
3) Hollowglide (just concerning the big ring): https://bike.shimano.com/en-EU/techn...llowglide.html
As the Hollowtech seems referring ancient racetrack DA and even Octalink FC-T521 it would explain what happened here. The two have nothing in common, one is about void in the crankarms and another in the spindle.
Likes For am8117:
#65
Senior Member
Join Date: Apr 2021
Posts: 4,083
Mentioned: 6 Post(s)
Tagged: 0 Thread(s)
Quoted: 2333 Post(s)
Liked 2,097 Times
in
1,314 Posts
They don't have failure statistics because they have no consumer reporting system because they don't care. No different than SRAM or Zipp. If you as a customer call with a design problem, they tell you to piss off.
One would hope Shimano evaluated potential failure modes and their effects during the design. It should not have taken a rocket surgeon to foresee this issue as a potential field failure
It looks like the bond separation between the two clamshell halves fails in a "safe" mode
One would hope Shimano evaluated potential failure modes and their effects during the design. It should not have taken a rocket surgeon to foresee this issue as a potential field failure
It looks like the bond separation between the two clamshell halves fails in a "safe" mode
#66
Full Member
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times
in
24 Posts
That is safe to assume, but the publicity eg on youtube gives customers enough to go and see what to buy next. I do not mean something other than Shimano, I mean e.g. 105 instead of Ultegra. It would have helped a lot if they were more open about which was made with what technology (it is somewhat buried in lineup chart PDFs but not to this detail in this specific case). The move from forging to bonding was so silent one would believe the product quality was not in mind, but production costs. Ironically this happened in the highest margin category.
Last edited by am8117; 02-16-22 at 07:20 AM. Reason: note on lineup charts
#67
Senior Member
Join Date: Apr 2021
Posts: 4,083
Mentioned: 6 Post(s)
Tagged: 0 Thread(s)
Quoted: 2333 Post(s)
Liked 2,097 Times
in
1,314 Posts
That is safe to assume, but the publicity eg on youtube gives customers enough to go and see what to buy next. I do not mean something other than Shimano, I mean e.g. 105 instead of Ultegra. It would have helped a lot if they were more open about which was made with what technology (it is somewhat buried in lineup chart PDFs but not to this detail in this specific case). The move from forging to bonding was so silent one would believe the product quality was not in mind, but production costs. Ironically this happened in the highest margin category.
I went with another brand. Carbon. 583 grams with power meter. 105 is a boat anchor
#68
Full Member
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times
in
24 Posts
So if one follows Shimano's own web, it would be appear the GRX is not hollow crankarm at all ...
https://bike.shimano.com/en-EU/techn...ollowtech.html
It seems up to date since the latest ones are listed. Of course they do not go into lengths explaining "vX" as per kek's designations above but it would fall in line with his "v0 or non-hollow" for "all others."
This would mean lots of Shimano's cranks are not even hollow.
https://bike.shimano.com/en-EU/techn...ollowtech.html
It seems up to date since the latest ones are listed. Of course they do not go into lengths explaining "vX" as per kek's designations above but it would fall in line with his "v0 or non-hollow" for "all others."
This would mean lots of Shimano's cranks are not even hollow.
Adding screenshot and PDF here, it is public on Shimano web but it downloads forever for some reason despite being a small file, GRX cranksets are page 123 (120 if you go by the footer markings).
NB Still impossible to tell what kind of hollow it is ...
#69
Expired Member
Join Date: Jun 2007
Location: TN
Posts: 11,543
Mentioned: 37 Post(s)
Tagged: 0 Thread(s)
Quoted: 3674 Post(s)
Liked 5,433 Times
in
2,759 Posts
#70
Full Member
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times
in
24 Posts
One way or another at least you get to know "on the internet".
#72
Expired Member
Join Date: Jun 2007
Location: TN
Posts: 11,543
Mentioned: 37 Post(s)
Tagged: 0 Thread(s)
Quoted: 3674 Post(s)
Liked 5,433 Times
in
2,759 Posts
#73
Palmer
Join Date: Mar 2007
Location: Parts Unknown
Posts: 8,625
Bikes: Mike Melton custom, Alex Moulton AM, Dahon Curl
Mentioned: 37 Post(s)
Tagged: 0 Thread(s)
Quoted: 1668 Post(s)
Liked 1,821 Times
in
1,059 Posts
Likes For tcs:
#74
Clark W. Griswold
Join Date: Mar 2014
Location: ,location, location
Posts: 13,523
Bikes: Foundry Chilkoot Ti W/Ultegra Di2, Salsa Timberjack Ti, Cinelli Mash Work RandoCross Fun Time Machine, 1x9 XT Parts Hybrid, Co-Motion Cascadia, Specialized Langster, Phil Wood Apple VeloXS Frame (w/DA 7400), R+M Supercharger2 Rohloff, Habanero Ti 26
Mentioned: 54 Post(s)
Tagged: 0 Thread(s)
Quoted: 4356 Post(s)
Liked 3,994 Times
in
2,665 Posts
Oh shoot I didn't know that my cranks were gonna asplode! I have had my 6800 cranks for 5 years now and no issues. I also work in a shop and have done 1 Shimano crank warranty in the past 8 years and that was a bent Dura Ace Power Meter arm from a co-worker it was still completely whole and only slightly bent.
I am not saying that one cannot have an issue just not something I have seen widespread beyond this thread.
I am not saying that one cannot have an issue just not something I have seen widespread beyond this thread.
#75
Senior Member
Join Date: Nov 2014
Location: Eugene, Oregon, USA
Posts: 27,547
Mentioned: 217 Post(s)
Tagged: 0 Thread(s)
Quoted: 18377 Post(s)
Liked 4,512 Times
in
3,354 Posts
If you have AX brake levers, the brake hoods are almost unavailable. Other woes?