Go Back  Bike Forums > Bike Forums > Bicycle Mechanics
Reload this Page >

Shimano HollowTech crank arm failures

Search
Notices
Bicycle Mechanics Broken bottom bracket? Tacoed wheel? If you're having problems with your bicycle, or just need help fixing a flat, drop in here for the latest on bicycle mechanics & bicycle maintenance.

Shimano HollowTech crank arm failures

Thread Tools
 
Search this Thread
 
Old 02-13-22, 03:58 AM
  #51  
BTinNYC 
...
 
Join Date: Oct 2021
Location: Whitestone and Rensselaerville, New York
Posts: 1,512

Bikes: Bicycles? Yup.

Mentioned: 8 Post(s)
Tagged: 0 Thread(s)
Quoted: 481 Post(s)
Liked 1,586 Times in 735 Posts
If my Hollowtech crank arm breaks, my awesome biking power can be The Only Cause.
BTinNYC is offline  
Likes For BTinNYC:
Old 02-13-22, 06:33 AM
  #52  
shelbyfv
Expired Member
 
shelbyfv's Avatar
 
Join Date: Jun 2007
Location: TN
Posts: 11,543
Mentioned: 37 Post(s)
Tagged: 0 Thread(s)
Quoted: 3674 Post(s)
Liked 5,433 Times in 2,759 Posts
Originally Posted by am8117
I do not appreciate the part - if I got that right - insinuating that we buy what the budget allows and if budget allows Ultegra we don't do eg Sora. It's not that simple especially when one's safety or reliability is in question.
Stay safe!
shelbyfv is offline  
Old 02-13-22, 06:45 AM
  #53  
am8117
Full Member
 
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times in 24 Posts
Originally Posted by shelbyfv
Stay safe!
Likewise!
Attached Images
File Type: jpg
gotagift.jpg (57.3 KB, 206 views)
am8117 is offline  
Old 02-13-22, 07:00 AM
  #54  
Bald Paul
Senior Member
 
Bald Paul's Avatar
 
Join Date: Sep 2017
Location: Upstate SC
Posts: 1,703
Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 821 Post(s)
Liked 1,656 Times in 783 Posts
Two bikes with Ultegra Hollowtech cranks. Thousands of miles on each. Zero failures.
Show me hard stats on failure rates and MAYBE I'll worry. (But probably not.)
Bald Paul is offline  
Likes For Bald Paul:
Old 02-13-22, 07:08 AM
  #55  
shelbyfv
Expired Member
 
shelbyfv's Avatar
 
Join Date: Jun 2007
Location: TN
Posts: 11,543
Mentioned: 37 Post(s)
Tagged: 0 Thread(s)
Quoted: 3674 Post(s)
Liked 5,433 Times in 2,759 Posts
Originally Posted by Bald Paul
Two bikes with Ultegra Hollowtech cranks. Thousands of miles on each. Zero failures.
Show me hard stats on failure rates and MAYBE I'll worry. (But probably not.)
But, but, but.... are you sure you don't want to order a couple of Sora cranks, just to be safe? Maybe some solid rubber tires as well?
shelbyfv is offline  
Likes For shelbyfv:
Old 02-13-22, 07:15 AM
  #56  
kek
top
 
kek's Avatar
 
Join Date: Nov 2016
Posts: 32
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 11 Post(s)
Liked 18 Times in 10 Posts
Shimano have more than 2 types of hollow designs

hollow forged v0
glued bonded v1 (light-weight-glued+with-spider+left-pinchbolt)
glued bonded v2 (heavy-weight-glued+with-spider+left-pinchbolt)
glued bonded v3 (light-weight-glued+direct-mount+left-nopinchbolt)

ultegra crank arms:
10s left v0 right v0
11s left v0 right v1
12s left v0 right v2

dura-ace crank arms:
10s left v0 right v0
11s left v1 right v1
12s left v0 right v2

xtr crank arms
10s left v0 right v0
11s left v2 right v0
12s left v3 right v3

all other cranks (grx,105,xt,slx) uses v0 or non-hollow design *

v0 safe, v1 fails, v2 unknown, v3 safe

* grx=hollow forged rx810 (fc-rx600=non-hollow); 105=hollow forged 5600-r7000 (fc-5500=non-hollow); xt=hollow forged m760-m8100 (fc-m750=non-hollow); slx=hollow forged m660-m7100 (dx fc-m650=non-hollow)

Last edited by kek; 02-16-22 at 03:33 AM.
kek is offline  
Old 02-13-22, 07:46 AM
  #57  
am8117
Full Member
 
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times in 24 Posts
Originally Posted by shelbyfv
But, but, but.... are you sure you don't want to order a couple of Sora cranks, just to be safe? Maybe some solid rubber tires as well?
Better Tourney and gallon of sealant please.

Btw that’s the issue at hand Shimano won’t make the stats public, if they did one would know if to be more concerned eg living in humid climates or maybe a particular batch was made like that.

Anyhow let’s see what will trickle down … to Sora 💁🏻‍♂️
am8117 is offline  
Old 02-15-22, 03:59 AM
  #58  
Igor_M
Newbie
 
Igor_M's Avatar
 
Join Date: Jul 2015
Location: Berlin
Posts: 54

Bikes: 2020 Argon 18 E117 Disc - 2020 Mason Bokeh - 2015 Fuji Touring - 1997 Peugeot Performance 2000 - 19?? Mars trekking

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 24 Post(s)
Liked 7 Times in 4 Posts
Originally Posted by kek
Shimano have more than 2 types of hollow designs

hollow forged v0
glued bonded v1 (light-weight-glued+with-spider+left-pinchbolt)
glued bonded v2 (heavy-weight-glued+with-spider+left-pinchbolt)
glued bonded v3 (light-weight-glued+direct-mount+left-nopinchbolt)

ultegra crank arms:
10s left v0 right v0
11s left v0 right v1
12s left v0 right v2

dura-ace crank arms:
10s left v0 right v0
11s left v1 right v1
12s left v0 right v2

xtr crank arms
10s left v0 right v0
11s left v2 right v0
12s left v3 right v3

all other cranks (grx,105,xt,slx) uses v0 or non-hollow design

v0 safe, v1 fails, v2 unknown, v3 safe
Interesting.
Not to question you, but rather, delve deeper into the topic, could you share the source(s) for this info?
Igor_M is offline  
Old 02-15-22, 12:21 PM
  #59  
am8117
Full Member
 
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times in 24 Posts
Originally Posted by kek
Shimano have more than 2 types of hollow designs

hollow forged v0
glued bonded v1 (light-weight-glued+with-spider+left-pinchbolt)
glued bonded v2 (heavy-weight-glued+with-spider+left-pinchbolt)
glued bonded v3 (light-weight-glued+direct-mount+left-nopinchbolt)

ultegra crank arms:
10s left v0 right v0
11s left v0 right v1
12s left v0 right v2

dura-ace crank arms:
10s left v0 right v0
11s left v1 right v1
12s left v0 right v2

xtr crank arms
10s left v0 right v0
11s left v2 right v0
12s left v3 right v3

all other cranks (grx,105,xt,slx) uses v0 or non-hollow design

v0 safe, v1 fails, v2 unknown, v3 safe
So I am at a loss now here holding in my hand freshly arrived but old design R460 which should be Tiagra level (it came about about the same time as 4700) but has the old design.

I know it's not of primary interest because everything else than dura-ace and ultegra was supposed to be safe, but I wonder what happened here. The left crankarm is old-style non-hollow scooped out, but the right almost looks like the glued kind (as opposed to rounded edges hollow forged). More confusingly when I look at the 4700 that I have here both left and right crankarms are old fashioned scooped out. I clearly remember the 4600 which this design comes from was scooped out, so they retained the 5-arm design for oldish looking crankset but used new technology on only one side meanwhile the more popular (than non-lineup R460) Tiagra that came out same time has the old scooped crankarms on 4-arm design?

So now I am also curious where the info above came from.
Attached Images
File Type: jpg
r460.jpg (710.6 KB, 148 views)
File Type: jpg
r460-seams.jpg (627.5 KB, 146 views)
am8117 is offline  
Old 02-15-22, 12:30 PM
  #60  
nomadmax 
Senior Member
 
Join Date: Jun 2018
Location: SW Ohio
Posts: 2,397
Mentioned: 93 Post(s)
Tagged: 0 Thread(s)
Quoted: 1104 Post(s)
Liked 1,825 Times in 878 Posts
So the GRX 810 crank isn't hollow and bonded?
__________________
nomadmax is offline  
Old 02-15-22, 12:46 PM
  #61  
am8117
Full Member
 
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times in 24 Posts
Originally Posted by nomadmax
So the GRX 810 crank isn't hollow and bonded?
Not that I know the answer, but I was thinking this same way, it's rather at the higher end so how come. But GRX came rather late, maybe late enough for Shimano to not to use the hollow glued (at least of the first crack-it-once-shame-on-it iteration)...

That would allow to guess since when Shimano knew of the problem and considered it serious enough to avoid for new designs ... but kept selling off the DA and Ultegra stock.
am8117 is offline  
Likes For am8117:
Old 02-15-22, 02:17 PM
  #62  
Fredo76
The Wheezing Geezer
 
Fredo76's Avatar
 
Join Date: Oct 2021
Location: Española, NM
Posts: 1,055

Bikes: 1976 Fredo Speciale, Jamis Citizen 1, Ellis-Briggs FAVORI, Rivendell Clem Smith Jr.

Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 414 Post(s)
Liked 920 Times in 447 Posts
That the crank in question is under-engineered seems self-evident, even without statistics.

Terms like garbage, POS, utter rubbish, etc., would remain opinions. And they are mine.
Fredo76 is offline  
Old 02-16-22, 05:52 AM
  #63  
am8117
Full Member
 
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times in 24 Posts
Originally Posted by nomadmax
So the GRX 810 crank isn't hollow and bonded?
So if one follows Shimano's own web, it would be appear the GRX is not hollow crankarm at all ...

https://bike.shimano.com/en-EU/techn...ollowtech.html

It seems up to date since the latest ones are listed. Of course they do not go into lengths explaining "vX" as per kek's designations above but it would fall in line with his "v0 or non-hollow" for "all others."

This would mean lots of Shimano's cranks are not even hollow.
am8117 is offline  
Likes For am8117:
Old 02-16-22, 06:01 AM
  #64  
am8117
Full Member
 
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times in 24 Posts
Originally Posted by CliffordK
Hollowtech has been around for quite some time. The Octalink (Ultegra 6500 and related) were called "Hollowtech II".
Just revisiting this as I now noticed that Shimano's web on "Technology" has three separate links for "Hollow":

1) Hollowtech (crank arm): https://bike.shimano.com/en-EU/techn...ollowtech.html

2) Hollowtech II (shows cranksets but only talks about bottom brackets): https://bike.shimano.com/en-EU/techn...lowtech-2.html

3) Hollowglide (just concerning the big ring): https://bike.shimano.com/en-EU/techn...llowglide.html

As the Hollowtech seems referring ancient racetrack DA and even Octalink FC-T521 it would explain what happened here. The two have nothing in common, one is about void in the crankarms and another in the spindle.
am8117 is offline  
Likes For am8117:
Old 02-16-22, 06:46 AM
  #65  
GhostRider62
Senior Member
 
Join Date: Apr 2021
Posts: 4,083
Mentioned: 6 Post(s)
Tagged: 0 Thread(s)
Quoted: 2333 Post(s)
Liked 2,097 Times in 1,314 Posts
They don't have failure statistics because they have no consumer reporting system because they don't care. No different than SRAM or Zipp. If you as a customer call with a design problem, they tell you to piss off.

One would hope Shimano evaluated potential failure modes and their effects during the design. It should not have taken a rocket surgeon to foresee this issue as a potential field failure

It looks like the bond separation between the two clamshell halves fails in a "safe" mode
GhostRider62 is offline  
Old 02-16-22, 07:19 AM
  #66  
am8117
Full Member
 
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times in 24 Posts
Originally Posted by GhostRider62
They don't have failure statistics because they have no consumer reporting system because they don't care.
That is safe to assume, but the publicity eg on youtube gives customers enough to go and see what to buy next. I do not mean something other than Shimano, I mean e.g. 105 instead of Ultegra. It would have helped a lot if they were more open about which was made with what technology (it is somewhat buried in lineup chart PDFs but not to this detail in this specific case). The move from forging to bonding was so silent one would believe the product quality was not in mind, but production costs. Ironically this happened in the highest margin category.

Last edited by am8117; 02-16-22 at 07:20 AM. Reason: note on lineup charts
am8117 is offline  
Old 02-16-22, 07:38 AM
  #67  
GhostRider62
Senior Member
 
Join Date: Apr 2021
Posts: 4,083
Mentioned: 6 Post(s)
Tagged: 0 Thread(s)
Quoted: 2333 Post(s)
Liked 2,097 Times in 1,314 Posts
Originally Posted by am8117
That is safe to assume, but the publicity eg on youtube gives customers enough to go and see what to buy next. I do not mean something other than Shimano, I mean e.g. 105 instead of Ultegra. It would have helped a lot if they were more open about which was made with what technology (it is somewhat buried in lineup chart PDFs but not to this detail in this specific case). The move from forging to bonding was so silent one would believe the product quality was not in mind, but production costs. Ironically this happened in the highest margin category.
But what about consumers like me who would not put a 3rd tier part on their bike?

I went with another brand. Carbon. 583 grams with power meter. 105 is a boat anchor
GhostRider62 is offline  
Old 02-16-22, 07:44 AM
  #68  
am8117
Full Member
 
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times in 24 Posts
Originally Posted by am8117
So if one follows Shimano's own web, it would be appear the GRX is not hollow crankarm at all ...

https://bike.shimano.com/en-EU/techn...ollowtech.html

It seems up to date since the latest ones are listed. Of course they do not go into lengths explaining "vX" as per kek's designations above but it would fall in line with his "v0 or non-hollow" for "all others."

This would mean lots of Shimano's cranks are not even hollow.
Just want to correct myself as I saw the like so that nomadmax is not misled. By Shimano specs charts the RX810 actually *do* have hollow crankarms, not the RX600 though.

Adding screenshot and PDF here, it is public on Shimano web but it downloads forever for some reason despite being a small file, GRX cranksets are page 123 (120 if you go by the footer markings).

NB Still impossible to tell what kind of hollow it is ...
Attached Images
Attached Files
am8117 is offline  
Old 02-16-22, 07:48 AM
  #69  
shelbyfv
Expired Member
 
shelbyfv's Avatar
 
Join Date: Jun 2007
Location: TN
Posts: 11,543
Mentioned: 37 Post(s)
Tagged: 0 Thread(s)
Quoted: 3674 Post(s)
Liked 5,433 Times in 2,759 Posts
Originally Posted by GhostRider62
But what about consumers like me who would not put a 3rd tier part on their bike?
Fighting words for the inverse snobs!
shelbyfv is offline  
Old 02-16-22, 07:51 AM
  #70  
am8117
Full Member
 
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times in 24 Posts
Originally Posted by GhostRider62
But what about consumers like me who would not put a 3rd tier part on their bike?

I went with another brand. Carbon. 583 grams with power meter. 105 is a boat anchor
And that's a great example how to lose a customer and nothing wrong with your preferences. Perhaps they might have kept you if they addressed it, explained the issue, e.g. mentioned in PR statement they are moving on to different bonding method, and rather than full recall if not deemed safety issue eg provide extended warranty. That and e.g. tossing in some sugarcoated white lie (e.g. in only corrodes in humid climates) would have been better ... or not .... for them.

One way or another at least you get to know "on the internet".
am8117 is offline  
Old 02-16-22, 07:56 AM
  #71  
am8117
Full Member
 
Join Date: Jan 2020
Posts: 265
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 125 Post(s)
Liked 29 Times in 24 Posts
Originally Posted by shelbyfv
Fighting words for the inverse snobs!
There's nothing wrong having different preferences when one does not impose theirs on all others.
am8117 is offline  
Old 02-16-22, 08:17 AM
  #72  
shelbyfv
Expired Member
 
shelbyfv's Avatar
 
Join Date: Jun 2007
Location: TN
Posts: 11,543
Mentioned: 37 Post(s)
Tagged: 0 Thread(s)
Quoted: 3674 Post(s)
Liked 5,433 Times in 2,759 Posts

shelbyfv is offline  
Old 02-16-22, 11:19 AM
  #73  
tcs
Palmer
 
tcs's Avatar
 
Join Date: Mar 2007
Location: Parts Unknown
Posts: 8,625

Bikes: Mike Melton custom, Alex Moulton AM, Dahon Curl

Mentioned: 37 Post(s)
Tagged: 0 Thread(s)
Quoted: 1668 Post(s)
Liked 1,821 Times in 1,059 Posts
Originally Posted by CliffordK
There is a fair amount of frustration with companies dropping older models of technology, and not fully supporting the old parts.
FWIW I ordered newly fabricated, factory fresh springs, pawls and an axle key for my pre-WWII Sturmey-Archer AW.
tcs is online now  
Likes For tcs:
Old 02-16-22, 04:51 PM
  #74  
veganbikes
Clark W. Griswold
 
Join Date: Mar 2014
Location: ,location, location
Posts: 13,523

Bikes: Foundry Chilkoot Ti W/Ultegra Di2, Salsa Timberjack Ti, Cinelli Mash Work RandoCross Fun Time Machine, 1x9 XT Parts Hybrid, Co-Motion Cascadia, Specialized Langster, Phil Wood Apple VeloXS Frame (w/DA 7400), R+M Supercharger2 Rohloff, Habanero Ti 26

Mentioned: 54 Post(s)
Tagged: 0 Thread(s)
Quoted: 4356 Post(s)
Liked 3,994 Times in 2,665 Posts
Oh shoot I didn't know that my cranks were gonna asplode! I have had my 6800 cranks for 5 years now and no issues. I also work in a shop and have done 1 Shimano crank warranty in the past 8 years and that was a bent Dura Ace Power Meter arm from a co-worker it was still completely whole and only slightly bent.

I am not saying that one cannot have an issue just not something I have seen widespread beyond this thread.
veganbikes is offline  
Old 02-16-22, 04:55 PM
  #75  
CliffordK
Senior Member
 
CliffordK's Avatar
 
Join Date: Nov 2014
Location: Eugene, Oregon, USA
Posts: 27,547
Mentioned: 217 Post(s)
Tagged: 0 Thread(s)
Quoted: 18377 Post(s)
Liked 4,512 Times in 3,354 Posts
Originally Posted by tcs
FWIW I ordered newly fabricated, factory fresh springs, pawls and an axle key for my pre-WWII Sturmey-Archer AW.
Yet if you have Ultegra or Dura Ace 9-speed shifters, then the little plastic shifter cover is almost unavailable.

If you have AX brake levers, the brake hoods are almost unavailable. Other woes?
CliffordK is offline  


Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.