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Frozen Aluminum Headset Lockut

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Old 12-24-23, 01:07 AM
  #26  
JoeTBM 
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Originally Posted by FBinNY
As noted by others.
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IF the wedge is free and the stem still won't move, remove the wheel and dolly the underside of the crown on the end of a 2x4, or other pedestal, and use a heavy mallet to drive the stem into the fork. Once it moves 1mm or so, it should be free enough to twist and work off. (oil well so twisting doesn't heat things up and make it worse)

BTW- the key to hammering in this application is to deliver a single solid blow to the rigidly supported stem/fork, rather than repeated blows.

Deal with the lockout after the stem is out because odds are it's seized to the stem rather than the fork.
Depending on the bolt type, we use either a straight section of a 6mm hex wrench or a sacrificial socket (typ 13mm) to protect the bolt head and give it a good sharp whack with a large ball-peen hammer.
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Old 12-24-23, 01:18 AM
  #27  
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Originally Posted by JohnDThompson
Soak with penetrating oil, apply heat, and use a spanner that grips more of the locknut, like the Stronglight Cle--93:









Interesting tool but cannot seem to locate a vendor for Stronglight tools; do you know of one? Thanks
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Old 12-24-23, 01:28 AM
  #28  
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Originally Posted by JoeTBM
Interesting tool but cannot seem to locate a vendor for Stronglight tools; do you know of one? Thanks
These are we no longer made. You need to go to ebay or sites that specialize in classic stuff.

You might copy the photo and repost here on the classic/vintage sub-forum.

FWIW, I'm not a fan. These wrenches are relatively thin, and prone to slip off the flats. I prefer commercial open end or split box wrenches.
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Old 12-24-23, 12:10 PM
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The last stuck stem I used a J-clamp on the forkcrown while straddling the downtube to secured, then I used a kroil, and torchedon the stem and then wicked grease into the inside, and was able to wank it back to break the corrosive bond.

This would also work with you locknut, but at your instance I actually would try turning the cup down from the locknut. I could possibly be using opposing wrenching on the locknut and cup.

I'll do the reverse to install as well. Where I install the cup and the locknut a hard finger tight and wrench the cup up to the locknut.
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Old 12-25-23, 04:13 AM
  #30  
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Originally Posted by FBinNY
These are we no longer made. You need to go to ebay or sites that specialize in classic stuff.

You might copy the photo and repost here on the classic/vintage sub-forum.

FWIW, I'm not a fan. These wrenches are relatively thin, and prone to slip off the flats. I prefer commercial open end or split box wrenches.
Ebay is where I first looked for it, we check regularly for discontinued tools.

Just found our 3rd copy of a Park Tool MQ-1

We love this tool for working on kids bikes as it has both a 15mm & 17mm socket, we add a 14mm socket to the 3/8" drive tip. wish we could find more of them.
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Old 12-25-23, 08:54 AM
  #31  
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Liquid Wrench and a hairdryer to heat the stem and get the LW into the joint and then more LW while it's still hot. Use the rubber hammer to bash the stem sideways in a circle, not up or down. Has never failed me
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Old 12-25-23, 05:08 PM
  #32  
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Originally Posted by Mad Honk
Jay,
A mix of 50% acetone and 50% auto trans fluid will be the best to get some lubrication in the seized parts and perhaps loosen them enough to remove them. It takes a couple of days for the mix to penetrate the parts. Turn the bike upside down and plug the stem bolt hole and then put enough in the steerer tube to cover the stem so gravity can do it's thing. Same thing for the locknut after getting the stem free. HTH, Smiles, MH
Did you mean acetone or mineral spirits. The acetone seems to want to separate out. For now, I'm just stirring the crap out of it and am trying it anyway. But please confirm or not that you meant acetone.
Thanks

[Update an hour or so later]
So I did some research and confirmed that acetone is what is commonly recommended. I also found that most situations refer to use with steel on steel rust. With aluminum involved, it's hard to evaluate claims with likelihood to help in this situation. In digging, I ran across this video which was the most objective evaluation that I found. Of course, it has the "steel on steel ain't what I'm dealing with" problem. Just adding this info for posterity.


Last edited by Jay Turberville; 12-25-23 at 06:21 PM. Reason: Update response
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