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Why did my freewheel explode?

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Old 03-17-17, 12:21 PM
  #1  
valleyrider
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Why did my freewheel explode?

Hey all. My wife was wanting to give mountain biking a try but we don't have enough money for a new mountain bike, so I got out the first one I bought to commute on (a $20 walmart mongoose full suspension heavy-as craigslist find) and fixed it up for her to try until we can afford something. I took the freewheel off to repack the rear hub when I was doing that, and it worked for a few months but I took it out for a spin the other day and suddenly my chain got thrown when I was soft pedaling. I looked down and the bearings from the freewheel were just dropping out onto the ground. I checked it out and the ratcheting mechanism came apart (see attached pictures). It sort of looks like it screwed on some way or another, but I'm not sure.

My big question is: Did I do something wrong when I put it back together or is this just what happens with cheap stuff?

Thanks. Here are some pictoors.
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Old 03-17-17, 12:56 PM
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Bill Kapaun
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Cheap stuff.
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Old 03-17-17, 01:32 PM
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Originally Posted by Bill Kapaun
Cheap stuff.
No, not cheap stuff. Operator error. The lock ring on freewheels can occasionally come loose. It happens.

On the plus side, freewheels aren't too expensive.
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Old 03-17-17, 01:38 PM
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Originally Posted by valleyrider
I took the freewheel off to repack the rear hub... Did I do something wrong when I put it back together or is this just what happens with cheap stuff?
I can't say I've ever personally seen one spontaneously come apart. Shimano freewheels, even the cheap ones, are reasonably well-built.

Like Stuart pointed out, it looks like the lockring came off. When you took the freewheel off and put it back on, did you use a splined tool like a Park Tool FR-1.2 to remove it? (In other words, you didn't remove the lockring, did you?)
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Old 03-17-17, 01:58 PM
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Originally Posted by SkyDog75
Like Stuart pointed out, it looks like the lockring came off. When you took the freewheel off and put it back on, did you use a splined tool like a Park Tool FR-1.2 to remove it? (In other words, you didn't remove the lockring, did you?)

That is the exact tool I used. If I remember correctly, though, I might have tried to remove the lockring before breaking down and buying the correct tool. I probably loosened it up then and it just finally came apart. Thanks for the info, I will not touch the lockring on my new freewheel!

Cheers, ya'll.
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Old 03-17-17, 02:31 PM
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The lock ring has a left hand thread to prevent unscrewing during coasting. Hard to imagine removing or loosening it by mistake as it usually requires a pin punch and hammer. Driving it clockwise loosens and removes it.
Coasting tends to have a tightening effect, but shims prevent over tightening.
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Old 03-17-17, 04:04 PM
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Originally Posted by Dan Burkhart
Hard to imagine removing or loosening it by mistake as it usually requires a pin punch and hammer.
Yeah, I'm remembering now that I was just going to trash it and get a new one so I was hammering on it, then changed my mind and decided to keep it before I got it off. I'm going to assume that's what did it.
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Old 03-17-17, 04:12 PM
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Originally Posted by valleyrider
Yeah, I'm remembering now that I was just going to trash it and get a new one so I was hammering on it, then changed my mind and decided to keep it before I got it off. I'm going to assume that's what did it.
That'll do it. On the other hand, I have had the lockring loosen on a couple of freewheels ages ago. Still carry a 16 penny nail for just that reason but I don't use freewheels anymore. The 16 penny nail and a rock does make an effective punch, however.
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Old 03-17-17, 07:52 PM
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Agreed that the threaded race (and not a lock ring) came loose. These things do happen every so often though not the usual problem with freewheels. Unless the OP messed with the threaded race I won't blame him. being so rare a problem even experienced guys wouldn't have thought to check the race's tightness. Andy.
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Old 03-20-17, 12:18 PM
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Most likely because of the material used to manufacture it
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Old 03-20-17, 01:20 PM
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...and please remember forum etiquette: It didn't explode, it ass-ploded.
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