Go Back  Bike Forums > Bike Forums > Classic & Vintage
Reload this Page >

Help with braze-on shifter

Search
Notices
Classic & Vintage This forum is to discuss the many aspects of classic and vintage bicycles, including musclebikes, lightweights, middleweights, hi-wheelers, bone-shakers, safety bikes and much more.

Help with braze-on shifter

Thread Tools
 
Search this Thread
 
Old 01-10-16, 08:41 AM
  #1  
vintagerando
Senior Member
Thread Starter
 
Join Date: Mar 2015
Location: Connecticut
Posts: 1,858
Liked 43 Times in 34 Posts
Help with braze-on shifter

Hi. I have a braze-on down tube shifter with the cable frozen in it. Any ideas how to get the cable out?
Attached Images
File Type: jpg
shifetr 2.jpg (56.7 KB, 21 views)
File Type: jpg
shifter 3.jpg (60.9 KB, 19 views)
File Type: jpg
shifter1.jpg (47.4 KB, 19 views)
vintagerando is offline  
Old 01-10-16, 08:59 AM
  #2  
T-Mar
Senior Member
 
Join Date: Nov 2004
Posts: 23,223
Likes: 0
Liked 3,052 Times in 1,885 Posts
I just grab the cable (with needle nose pliers) about 1mm from exit hole and push. The closer you can grab the cable to the hole, the less it flexs. That has always worked for me.

Last edited by T-Mar; 01-10-16 at 10:25 AM. Reason: added reference to pliers
T-Mar is offline  
Old 01-10-16, 10:13 AM
  #3  
jimmuller 
What??? Only 2 wheels?
 
jimmuller's Avatar
 
Join Date: Apr 2010
Location: Boston-ish, MA
Posts: 13,438

Bikes: 72 Peugeot UO-8, 82 Peugeot TH8, 87 Bianchi Brava, 76? Masi Grand Criterium, 74 Motobecane Champion Team, 86 & 77 Gazelle champion mondial, 81? Grandis, 82? Tommasini, 83 Peugeot PF10

Liked 658 Times in 235 Posts
I've had similar problems. Some cables never come out. But don't stop trying.
__________________
Real cyclists use toe clips.
With great bikes comes great responsibility.
jimmuller
jimmuller is offline  
Old 01-10-16, 10:23 AM
  #4  
smontanaro 
Senior Member
 
Join Date: Aug 2007
Location: Evanston, IL
Posts: 5,178

Bikes: many

Liked 1,442 Times in 793 Posts
Originally Posted by T-Mar
I just grab the cable about 1mm from the from the exit hole and push. The closer you can grab the cable to the hole, the less it flexs. That has always worked for me.
What T-Mar said. I find that pliers work well. You can grab quite close to the hole.
__________________
Monti Special
smontanaro is offline  
Old 01-10-16, 11:19 AM
  #5  
oddjob2
Still learning
 
oddjob2's Avatar
 
Join Date: May 2012
Location: North of Canada, Adirondacks
Posts: 11,533

Bikes: Still a garage full

Liked 66 Times in 44 Posts
A little penetrant may help. If not a 1/16 drill bit to drill the lead out.
oddjob2 is offline  
Old 01-10-16, 01:15 PM
  #6  
gugie 
Bike Butcher of Portland
 
gugie's Avatar
 
Join Date: Jul 2014
Location: Portland, OR
Posts: 11,712

Bikes: It's complicated.

Liked 6,008 Times in 2,339 Posts
Originally Posted by oddjob2
A little penetrant may help. If not a 1/16 drill bit to drill the lead out.
+1.

Just about any round bit that's frozen into place can be coaxed out by drilling. Start small, work your way up.
__________________
If someone tells you that you have enough bicycles and you don't need any more, stop talking to them. You don't need that kind of negativity in your life.
gugie is offline  
Old 01-10-16, 04:26 PM
  #7  
vintagerando
Senior Member
Thread Starter
 
Join Date: Mar 2015
Location: Connecticut
Posts: 1,858
Liked 43 Times in 34 Posts
Originally Posted by oddjob2
A little penetrant may help. If not a 1/16 drill bit to drill the lead out.
yeah....I worked with it a little. Its tough to hold it in the vise without damaging it. I used two pieces of pine, one on each side. The drill bit jumps around. Really need a drill press, not a Dremil.
vintagerando is offline  
Old 01-10-16, 04:40 PM
  #8  
francophile 
PM me your cotters
 
francophile's Avatar
 
Join Date: Jun 2015
Location: ATL
Posts: 3,242
Liked 590 Times in 422 Posts
If you have a bench vice, put the tail in the vice and spin in the direction that would tighten the cable braid. The object is to force it to un-bind the lead head - if it'll spin, it'll also push out.

I had to deal with this over the weekend with a Simplex shifter someone sent and they used a dremel to cut the cable flush because the end was stuck. In that case, the cable was loose enough I could slide one of my jeweler screwdriver tips into it and push out from inside. In that case, I slid the end of the driver into the hole, set the driver on my bench and used a wood mallet to gently tap the lever onto the driver. Within 3-4 taps it pushed out.
francophile is offline  
Old 01-10-16, 06:45 PM
  #9  
vintagerando
Senior Member
Thread Starter
 
Join Date: Mar 2015
Location: Connecticut
Posts: 1,858
Liked 43 Times in 34 Posts
nothing is working
vintagerando is offline  
Old 01-10-16, 07:02 PM
  #10  
tolfan
Novist senior member
 
tolfan's Avatar
 
Join Date: Feb 2006
Location: Amish Country
Posts: 1,538

Bikes: have about 30 bikes right now

Liked 1 Time in 1 Post
spray it with pb breaker then try again. PB breaker is like wd40 times 50 stronger. I have restored some real hard cases and pb breaker is the stuff
tolfan is offline  
Old 01-10-16, 08:41 PM
  #11  
francophile 
PM me your cotters
 
francophile's Avatar
 
Join Date: Jun 2015
Location: ATL
Posts: 3,242
Liked 590 Times in 422 Posts
Last thing I would recommend is to get a drill bit wide enough to drill a 1mm-2mm hole dead center on the end. Then thread a screw into that hole and use it for leverage.
francophile is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
tmac100
Bicycle Mechanics
3
01-29-18 09:50 PM
noglider
Bicycle Mechanics
2
07-19-15 07:56 AM
BikingGrad80
Bicycle Mechanics
5
08-18-14 02:48 PM
SouthFLpix
Bicycle Mechanics
6
06-01-14 03:48 PM
jonwvara
Bicycle Mechanics
1
05-01-11 01:42 PM

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service - Your Privacy Choices -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.