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Suntour Barcon/Need Mounting Pod

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Old 07-06-23, 04:36 PM
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etherhuffer 
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Suntour Barcon/Need Mounting Pod


Suntour mounting pod stuck in vintage pod. Anyone have a spare mounting pod or left side whole unit. Also, I believe these should pull 3x7 speeds?
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Old 07-06-23, 04:41 PM
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I'll check my spares. IIRC, I have one. I don't believe the side matters on the original Suntour model. I know they can handle a standard 6-speed freewheel, so a 7-speed should not be an issue.
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Old 07-06-23, 04:55 PM
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The old pod is stuck where? If it's in the bar you should be able to remove it, probably without damaging bar or part.
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Old 07-06-23, 05:47 PM
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Originally Posted by thumpism
The old pod is stuck where? If it's in the bar you should be able to remove it, probably without damaging bar or part.
Stuck in bar. I put in PB Blaster but the screw won't turn, it turns the whole pod but not the bolt. Not sure how to hold the pod tighter without damage
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Old 07-06-23, 05:49 PM
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Originally Posted by pastorbobnlnh
I'll check my spares. IIRC, I have one. I don't believe the side matters on the original Suntour model. I know they can handle a standard 6-speed freewheel, so a 7-speed should not be an issue.
Bless you Pastor Bob!
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Old 07-06-23, 06:55 PM
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Pretty sure I have one if Pastor Bob doesn’t.
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Old 07-06-23, 07:02 PM
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You do know that the internal expansion hex-bolt is left hand thread, clockwise to loosen?
Hold the protruding part of the pod with crescent wrench on flat sides. You could also sacrifice the handlebars, cut out the shifter pod free if you don't need the handlebars.
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Old 07-06-23, 07:18 PM
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Originally Posted by sloar
Pretty sure I have one if Pastor Bob doesn’t.
Originally Posted by etherhuffer
Bless you Pastor Bob!
I just did a quick search, and no luck! I'll look more completely tomorrow, but you might need to fall back to sloar.
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Old 07-06-23, 07:56 PM
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Originally Posted by GrayJay
You do know that the internal expansion hex-bolt is left hand thread, clockwise to loosen?
Clockwise to loosen is correct, but the bolt is technically right-hand threaded. The expansion hex-bolt needs to move deeper into the bar in order to release the jaws.
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Old 07-06-23, 08:24 PM
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Originally Posted by GrayJay
You do know that the internal expansion hex-bolt is left hand thread, clockwise to loosen?
Hold the protruding part of the pod with crescent wrench on flat sides. You could also sacrifice the handlebars, cut out the shifter pod free if you don't need the handlebars.
yep I got that. Will consider big crescent and pray no bending
Worst part is I fully rebuilt a set that I now cannot find! Grrrrrrr…
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Old 07-06-23, 08:51 PM
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I just found that my set of bar-cons has a problem side. hmmm...

What MIGHT work is to put some padding in vise grip jaws and grab the entire mechanism, and then turn counter-clockwise. When I attempted this, it had the effect of loosening the expanders. You might be able to get more leverage this way than using a hex key.
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Old 07-06-23, 09:36 PM
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Originally Posted by USAZorro
I just found that my set of bar-cons has a problem side. hmmm...

What MIGHT work is to put some padding in vise grip jaws and grab the entire mechanism, and then turn counter-clockwise. When I attempted this, it had the effect of loosening the expanders. You might be able to get more leverage this way than using a hex key.
Turn the pod counter clockwise?
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Old 07-06-23, 09:52 PM
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Originally Posted by USAZorro
I just found that my set of bar-cons has a problem side. hmmm...

What MIGHT work is to put some padding in vise grip jaws and grab the entire mechanism, and then turn counter-clockwise. When I attempted this, it had the effect of loosening the expanders. You might be able to get more leverage this way than using a hex key.
  • it’s out. But bent one side of housing. The expander bolt is steel, threads look trashed on the housing. Its really bodged up
  • looks like this had zero grease on it on install
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Old 07-06-23, 09:57 PM
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Originally Posted by etherhuffer
  • it’s out. But bent one side of housing. The expander bolt is steel, threads look trashed on the housing. Its really bodged up
Sorry it didn't come out clean. Any hope it can be repaired?
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Old 07-06-23, 10:01 PM
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Originally Posted by USAZorro
Sorry it didn't come out clean. Any hope it can be repaired?
maybe. If the bolt can be pulled a tap might fix the threads, maybe bend the housing back. Had these been installed with even a little grease it would have come out cleanly
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Old 07-07-23, 06:18 AM
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Send me your address and I’ll get this out.
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Old 07-07-23, 07:02 AM
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Originally Posted by sloar
Send me your address and I’ll get this out.
Excellent! Will send PM
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Old 07-07-23, 08:45 AM
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Also as to how much travel they have, I've run Shimano 10 speed with them. 3/7 ought to be a breeze.
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Old 07-07-23, 11:39 AM
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Originally Posted by 52telecaster
Also as to how much travel they have, I've run Shimano 10 speed with them. 3/7 ought to be a breeze.
Excellent. I have a Mountech front derailleur on my old Fuji tourer. It's high-normal so that both levers go in the same direction. I really like it and may look for another one of those. The Silver Shifter barcons are great, but they do stab you in the leg when your bars swing around
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Old 07-15-23, 04:53 PM
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Question on the Suntour barcons. One side ratchets, not the other. What is the difference?
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Old 07-15-23, 07:01 PM
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Originally Posted by etherhuffer
Question on the Suntour barcons. One side ratchets, not the other. What is the difference?
Something is amiss, because the units are identical, and both should ratchet (in a non-indexed manner).

Personal opinion: These are simply the best shifters available anywhere. I put them on the UO-8 when it took it over from my wife and converted to drop bars, and I have a set ready to go for the Carlton build.
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Old 07-15-23, 08:51 PM
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Originally Posted by John E
Something is amiss, because the units are identical, and both should ratchet (in a non-indexed manner).

Personal opinion: These are simply the best shifters available anywhere. I put them on the UO-8 when it took it over from my wife and converted to drop bars, and I have a set ready to go for the Carlton build.
They needed a flush, lube, retighten and its working fine. This one has been on the bike since new, never touched. Everything on the bike was in good shape but dry and crusty. All is well.....
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Old 07-16-23, 06:00 AM
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Originally Posted by etherhuffer
They needed a flush, lube, retighten and its working fine. This one has been on the bike since new, never touched. Everything on the bike was in good shape but dry and crusty. All is well.....
"All's well that [bar]ends well."
Another set of SunTour ratchet barends saved from scrap!
Side note regarding thumbies for my mountain bike: I was absolutely disgusted when I discovered that the newer generation thumb shifters have only indexed and what I call "soft-indexed" mode -- no true friction or ratchet/friction action. My solution with any similar set is to reverse the levers, since the intended front derailleur control remains blessedly non-indexed, as all front derailleur controls should be. I have yet to discern any advantage whatsoever to index shifting, and plenty of disadvantages, particularly for anyone who likes to mix-and-match components and otherwise customize gearing in various ways, as I always have.
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Old 07-16-23, 06:00 PM
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Originally Posted by etherhuffer
Question on the Suntour barcons. One side ratchets, not the other. What is the difference?
Broken/jammed spring/pawl?
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Old 07-18-23, 02:45 PM
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Speaking of Suntour Barcons--

Anyone have a spare cap (not sure of the correct name)? Covers the bolt end? I lost mine...
ETA: Apparently called the "Axle Lock Nut", part 16 here: https://www.flickr.com/photos/stronglight/3205700575


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